Muhammad Faizul

Experience

• 

  AMD

  Sept 2012 - Mar 2014

  • Ball Mount Process • Designs, modifies and manages activities for specific products from product definition, planning and implementation through production and release.• Involvement last throughout all stages of a product’s lifecycle from product release through maintenance of a product and end of life decisions.• Sustain Ball Mount process which included Ball attach, reflow oven, flux cleaning and VM manual inspection.• Handle and manage ball pull and ball shear machine (Dage 4000) • Involve in cost saving project.• Work on defect reduction to ultimately improve VM yield and assembly yield through collaboration with manufacturing, process and equipment teams.• Provide root cause solutions and implementation of preventative measures to prevent re-occurrence of similar issue.• Responsible for yield analysis and process support as well as monitor process yields throughout the line.• Prepare & review SPC control limit chart quarterly.• Carry out experimentation, process capability studies, or other technical evaluation to improve yield and quality.• Working directly with QE team for any outgoing quality issue.• Participate in purge and MRB meetings to ensure proper disposition of discrepant material.• Perform continuous improvement or Kaizen activities for productivity, quality and yield.• Conduct buy-off procedures of new equipment or qualification of new material.Involvements/Accomplishments: • Deputy 1 for package chip reduction task force for BGA product which successfully drives down package reject from 1500 ppm to 150 ppm.• Successfully reduce Ball Mount rework PPM from 1500ppm to 152ppm with implemented several process improvement.• Successfully reduce machine downtime/set up time from 11% to 2% after implemented universal/standardize reflow profiling for every product.• Implemented PCS (Process Control System) for ball mount process. Show less

  • Product Development Engineer

    Sept 2012 - Mar 2014

  • Product Development Engineer

    Sept 2012 - Mar 2013
• 

  Osram Opto Semiconductors

  Mar 2014 - Jul 2016

  R&D Product Steering Development Engineer

  • Conduct optical steering and provide relevant steering analysis or improvement for new device.• Involvement last throughout all stages of a product’s lifecycle from product definition (feasibility study,(Q1)through product release(Q5) and maintenance of a product and end of life decisions).• Perform steering related continual improvement project, relevant manufacturing process optimization.• Technical support and interface for any steering related improvement topics between R&D process team and production where necessary.• Support new phosphor introduction with proper steering investigation and relevant device level characterization per new application need• Establish, sustain and review daily visual mechanical scheme at production floor for fast feedback, data collection and analysis Show less

• 

  Western Digital

  Jul 2016 - now

  NPI Technical Project EngineerJob Scope:1) Concepts and Planning.-Evaluate new concepts, package design, technology and etc.-Lead mechanical and functional characterization based on risk assessment.-Decide which design suitable to run in SDSM based on DFM, PDW.2) Development.- Setup Process Flow based on stack up diagram, design rule and BD.- Ensure all the DM&IDM material in house for mechanical sample, engineering sample, customer sample and package qualification.-Lead package qualification and reliability process.- Lead yield and quality improvement activities during NPI stage.- Update all documents (SOP/OCAP/FMEA) during end of qualification.3) LVM and HVM Support.- Lead LVM build, monitor yield and perform LVM lesson learnt.- Drive yield and quality improvement activities during LVM stage- HVM – monitor first 100K yield performances.- Support sustaining team in yield Improvement and any process changes required. Show less

  • Manager , IC Packaging Engineering , Product Technology ,Development & Integration

    Apr 2022 - now

  • Staff Engineer , Product Technology , Development & Integration Engineering - Technical Project Lead

    Jan 2020 - Apr 2022

  • Senior Engineer , Packaging Engineering -Technical Project lead

    May 2017 - Jan 2020

  • Engineer II , Packaging Engineering ( Technical ProjectLead )

    Jul 2016 - May 2017