Sameer Khire

Experience

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  Cummins India

  Aug 2004 - Jul 2005

  Project engineer - flywheels

  • used statistical analysis to check the effect of process parameters on the quality of the flywheels.• conducted process diagnostics using “value stream mapping” to identify and eliminate waste activities in existing operation.• implemented kaizen philosophy and kanban systems to improve operation efficiency. • achieved a 40% improvement in productivity over the previous operation.

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  Welspun World

  Apr 2010 - Mar 2012

  Senior engineer - operations

  • project planning & co-ordination for "hot induction bends". • analyze “coil to coil joint” to establish ideal process parameters for “root face of coil”.• reduced defects in “coil to coil joint” by about 12-15% through this analysis.• conduct “root cause analysis” to find the cause for defects in pipes.

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  Mahindra Group

  Mar 2012 - Jul 2021

  Mentor for lean and vsm

  • managed overall supplier strategy implementation, performance and development for a portfolio of more than 15 large-scale products resulting in achievement of above 90% first time right quality products.• faculty and mentor for "lean and value stream mapping" to internal and supplier partners inline with the business strategy as part of our "world class supplier management systems."• achieve operational excellence through process improvements in terms of internal rejection and customer returns by more than 30% with our supplier partners through integration of "toyota production system (tps)".• industrialization and ramp up readiness for new products at our supplier partners within 3 months of product launch. show less

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  Deloitte

  Jul 2021 - Dec 2022

  Senior consultant- sales, growth and strategy

  • lead development of manufacturing dashboards for maximizing organizational profitability.• planned and executed tpm (total productive maintenance) at client sites through on site visits and project reviews• executed asset optimization assessments at client locations