Roshdy Ellithy

Experience

• 

  Al-Nasr Castings Co. (Ductile Iron Pipe Factory)

  Dec 1990 - Dec 1994

  Maintenance Engineer

  -Electrical Maintenance of Finishing production line, Cement internal coating line and Bitumen external coating line.-PLC trouble shooting, monitoring and editing to ensure production productivity.-Electrical preventive maintenance.-Hydraulic & Pneumatic systems controls.

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  Asfour Crystal

  Apr 1995 - Mar 1996

  Electrical Engineer

  -New factory Electrical installations.-Control Panels installation and cables connections for MV& LV panels.Commissioning of the new Crystal Furnaces and machines

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  Ghandourah Attijariah (Jeddah Panel board Factory

  Apr 1996 - Sept 1999

  Control & Automation Engineer

  -Switchboards (power& control) Estimation and offers.-Control panels and Automation design.-Successfully implementing new PLC system within the company.-PLC- Programming and commissioning of Automatic Synchronizing Panels, ATS’s, Generator control and water treatment stations.

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  Al Masaood

  Oct 1999 - Oct 2004

  Electrical Engineer

  -Managing the production staff.-Schedule projects, Monitoring and controlling projects executing.-Control panels design and Automation systems for KSB pumps and EMERSON products as VFD’s (Control Techniques)& motors (Leroy Somer).-Parts selection, purchasing and following orders with different suppliers.-MTU Generators control and commissioning.-PLC programming.

• 

  SEG Middle East LLC

  Nov 2004 - Jun 2009

  • Assisting the technical manager in establishing strategic goals by gathering pertinent business, financial, service, and operations information; identifying and evaluating trends and options; choosing a course of actions; defining objectives; evaluating outcomes.• Responsible for producing the required products in due time, at best costs, in the required quality and correct production. Furthermore, drives the process of permanent adaption and optimization of the manufacturing processes and techniques.• Planning, coordination and surveillance of manufacturing processes in times of implementation of new products. Close cooperation with Engineering/ R&D and Buyer-Planner Department• Project lead in case of transition of manufacturing or products to other plants. Includes planning, coordination and execution of processes in cooperation with the responsible in other plants.• Coordinates and assists with corporate initiatives, participating on teams in order to drive best practices. Show less -Superintending all activities pertaining to commissioning of high reliability electrical systems including LV Switchboards, distribution boards, MCC, ASP, ATS, motors soft starters and Power Generators Control. -Testing and commissioning of protection relays especially for Generator protection.-Commissioning Generator sets (Mainly CAT Generators and occasionally Cummins Generators) in Manual/Auto synchronization including paralleling load-sharing/load management/load shedding of multiple units of power generator sets (415V, 3.3KV, 6.3KV and 11KV) and synchronizing multiple units of Generator Sets with the grid.-During commissioning checking all the signals and wires between the Generator sets and the control panel like CT and VT connections, Generator digital signals feedback, AVR controller, Governer controller, winding temperature, Analogue signals readings, communication network and charging the Generator batteries set-Developing test specifications and procedures, troubleshooting problems/abnormal occurrences. Identifying bottlenecks, resolving technical problems, conducting delay assessments and effecting systems re-engineering to meet project deliverable.-Recommending enhanced design systems to the customer and providing technical support during and after the commissioning.-Preparing and submitting technical reports (FAT, SAT and Service) for all kind of activities (testing, injection, inspection/troubleshooting and commissioning) to department and technical Heads. Show less

  • Assistance Manager (Production & Service)

    Jan 2006 - Jun 2009

  • Senior Field Services Engineer

    Nov 2004 - Dec 2005
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  Eaton Electrical

  Feb 2009 - Dec 2020

  Creation of EHS goals for the site(s) and appropriate activity-based goals for the leadership team, functional managers, and front-line supervisors to drive EHS culture, compliance, and results.Work closely with management and employees at all levels to facilitate, lead, and/or assist teams in achieving department and plant goals.Determining appropriate leading and lagging indicators to track performance against targets and objectives.Develop, maintain, and achieve goals in support of corporate and business group EHS strategic initiatives.Assist with the implementation of MESH (Management System of Environmental, Safety and Health) and will utilize MESH tools to drive improvements by participating and co-leading MESH Teams.Assign MESH element champions and facilitate their engagement in ownership of the MESH elements.Facilitating Workstation Risk Assessments, Environmental Aspect assessment, Site Level Risk Assessment, and other EHS related analyses are current and performed as required to identify critical EHS hazards and aspects, to mitigate or eliminate identified EHS Risks.Works with Site Management Team to create targets and objectives.Obtain training and hands-on experience in implementing MESH tools to drive improvements in MESH and support plant objectives.Create and maintain training matrices to ensure that all training is defined and tracked to completion to the site.Work with MESH element champions to complete an annual evaluation of EHS compliance.Using MESH Prism to manage data such as injuries and illnesses, environmental metrics, risk assessments, EHS action items and other information.Responsible for Maintenance and Preventive Maintenance program for building, equipment and machines.Develop Business Continuity Management BCM with the management team.Certified Lead Auditor ISO 45001:2018, ISO 14001:2015 and ISO 9001:2015.NEBOSH International General Certificate.Eaton approved MESH Assessor and OpA (Operations Assessment)- EHS Assessor. Show less Manage, develop, and motivate workshop team to ensure the achievement of production target within the planned deadline & according to the set quality standards.Analyzing & reporting current capacities Vs forecasted demand & applying appropriate increase in capacities that can meet expected growth.Keep up to date documents received from other departments (technical guide, work instructions, quality procedures & catalogues) making them available to my team & ensuring that they have common understanding of their contents.Plan in detail, monitor and control man-hour posting for each shop order, prepare man-hour reports and answer to management analysisEnsure assembly process optimization – in coordination with Lean & industrial methods- to improve productivity with optimized cost. Monitor the team selection to run the value stream mapping to identify the different types of wastes.Ensure the selection of the suitable lean tools to decrease the non-value-added activities and improve lead time.Monitor the development of the production line to guarantee the continuous flow and improve the exit rate.Monitor the machines overall equipment efficiency to minimize cost in terms of quality and productivity.Analyze the production KPI’s and monitor the plan for short term and long-term improvementsSet department objectives, KPI’s & initiatives that to be in line with company objectives and goals. Set and monitor the department budget to achieve the set objectives & initiatives. Conduct annual appraisal for the team to evaluate performance, assign next year objectives, share & agree on areas of improvement. Set development plan for the team to improve the global team competency & skills.Observe and ensure that all local legislation and company rules for Health and Safety are followed. Ensure reporting to management on time to keep them updated with the department performance & progress of action plansSupport deployment of 6S activities, Standard Work, SOP's and VSM Show less Manufacturing LV switchboard’s modular systems as per IEC standards.Overseeing the production process, drawing up a production schedule and produced on time with high quality.Liaising among different dept.; supervising and motivating a team of workers; reviewing the performance of subordinates and establishes product line inventory levels and standard work to achieve company goals.Maintains staff by selecting, orienting, and training employees; maintaining a safe, secure, and legal work environment; developing personal growth opportunities.Proactively implements, promotes, and maintains a safe working environment.Responsible for execution of the annual production plan to achieve sales figures.Develops budgets and resource plans, and monitors performance, to achieve product delivery and financial requirements.Drives continuous improvement programs and manufacturing process improvements by applying appropriate Eaton Business System processes and problem-solving tools such as Eaton Zero Incident Culture, Continuous Improvement Framework and Eaton Lean system. Manage and develop the testing and the service team and operational functions. Manage the day-to-day operations and on time deliveries for Service jobs. Initiate, organize and control the offer of services to customers in terms of cost, quality and profitability. Assort all Site activities related to Services with the Projects Dept and Site Engineers.Manage the Customer complaints, warranty activities and product recalls.Manage & maintain customer satisfaction as per the company targets.Prepare & submit monthly reports in accordance with management requirements.Submit the yearly services capex, services invoicing, booking and forecast reports to the Finance.Maintain the staff technical level in accordance with the job requirementsDefine the tool requirement for the operations of the department.Pursuit and optimize the reliability and accuracy of tools and test equipment management system. Show less

  • EHS Manager

    Nov 2014 - Dec 2020

  • Operations Manager (Production)

    Jan 2011 - Oct 2014

  • Operations Manager (Production & Service)

    Feb 2009 - Dec 2011
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  HPS Middle East Limited

  May 2021 - now

  Plant Manager

   Manage, develop, and motivate workshop team to ensure the achievement of production target within the planned deadline & according to the set quality standards. Analyzing & reporting current capacities Vs forecasted demand & applying appropriate increase in capacities that can meet expected growth. Keep up to date documents received from other departments (technical guide, work instructions, quality procedures & catalogues) making them available to my team & ensuring that they have common understanding of their contents. Ensure assembly process optimization – in coordination with Lean & industrial methods- to improve productivity with optimized cost. Monitor the team selection to run the value stream mapping to identify the different types of wastes. Ensure the selection of the suitable lean tools to decrease the non-value-added activities and improve lead time. Monitor the machines overall equipment efficiency to minimize cost in terms of quality and productivity. Set and monitor the department budget to achieve the set objectives & initiatives. Conduct annual appraisal for the team to evaluate performance, assign next year objectives, share & agree on areas of improvement. Set development plan for the team to improve the global team competency & skills. Observe and ensure that all local legislation and company rules for Health and Safety are followed. Ensure reporting to management on time to keep them updated with the department performance & progress of action plans. Show less