
Leandro Aio, MSc
Industrial Trainee

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About me
Product Engineer
Education

Aeronautics Technological Institute - ITA
2022 - 2026Pós-graduação Stricto Sensu - Doutorando Aeronautical and Mechanical Engineering CCM-ITAActivities and Societies: Materials, Manufacturing and Automation Artificial Intelligence | Machine Learning | Data Science In my doctorate, I seek to achieve machine autonomy in human decision-making, using emerging technologies such as artificial intelligence (AI), machine learning (ML), game theory and the processing power of Moore's Law. In Brazil, there are incentives for technological development, aiming to increase the productivity and competitiveness of companies. In Industry 4.0, companies benefit from technologies such as production planning and computer-aided manufacturing (CAM), with the collection of… Show more In my doctorate, I seek to achieve machine autonomy in human decision-making, using emerging technologies such as artificial intelligence (AI), machine learning (ML), game theory and the processing power of Moore's Law. In Brazil, there are incentives for technological development, aiming to increase the productivity and competitiveness of companies. In Industry 4.0, companies benefit from technologies such as production planning and computer-aided manufacturing (CAM), with the collection of digital data facilitating decision-making. ML research optimizes systems, reduces costs and improves quality. Artificial neural networks (ANN) and algorithms such as Random Forest Regressor (RFRA) model process parameters, predicting cutting tool wear accurately. Self-optimizing machining systems (SOMS) maximize productivity and quality. I apply continuous improvement methodologies, coordinate teams, guarantee quality and promote innovation. Show less

Focus Faculty
2019 - 2019Postgraduate Quality Engineering, Management and AuditingActivities and Societies: Quality Engineering, Management and Auditing The postgraduate course in Quality Engineering provides a deep immersion in the fundamental principles of Quality Control, Quality Management, Quality Assurance and Engineering applied in various industrial sectors. Through a practical and theoretical approach, advanced knowledge was acquired about evaluation techniques, statistical methods, continuous improvement tools and quality assurance strategies. The program focused on leading process optimization projects, implementing quality… Show more The postgraduate course in Quality Engineering provides a deep immersion in the fundamental principles of Quality Control, Quality Management, Quality Assurance and Engineering applied in various industrial sectors. Through a practical and theoretical approach, advanced knowledge was acquired about evaluation techniques, statistical methods, continuous improvement tools and quality assurance strategies. The program focused on leading process optimization projects, implementing quality management systems and developing innovative solutions for specific challenges related to quality in different industrial contexts. Show less

Aeronautics Technological Institute - ITA
2020 - 2022Master of Science - MSc Aeronautical and Mechanical Engineering CCM-ITAActivities and Societies: Materials, Manufacturing and Automation Machining in complex geometry During my master's degree in Aeronautical and Mechanical Engineering, I focused my research on complex geometry and thin-wall machining, vital for the manufacture of high-precision aeronautical components. Technical documentation and detailed reports were essential to communicating my findings, presented at seminars and conferences. I adopted the Kaizen methodology to improve process control, coordinating several stages of the research. Quality assurance, using MS Project for planning… Show more During my master's degree in Aeronautical and Mechanical Engineering, I focused my research on complex geometry and thin-wall machining, vital for the manufacture of high-precision aeronautical components. Technical documentation and detailed reports were essential to communicating my findings, presented at seminars and conferences. I adopted the Kaizen methodology to improve process control, coordinating several stages of the research. Quality assurance, using MS Project for planning, statistical analysis and multidisciplinary teamwork, was central. Exploring lean manufacturing and automation concepts, I solved challenges with design thinking principles. Analyzed failure modes and effects, adhering to technical standards and applying the PDCA cycle for continuous improvement. Effective communication was vital to sharing discoveries and preparing for industry challenges. Show less

Nossa Senhora do Patrocínio University Center - CEUNSP
2009 - 2011Bachelor of Engineering - BE Mechanical IndustrialActivities and Societies: Mechanical and Industry College of Engineering and Architecture - FEA In the Mechanical Production Engineering course, our focus is to optimize and continuously improve production processes. Technical documentation is crucial, providing detailed records to communicate results clearly. We use the Kaizen methodology to implement gradual changes and ensure quality. MS Project assists us in planning and monitoring projects, while statistical inference provides us with valuable insights. We develop leadership and teamwork skills, essential for solving complex problems… Show more In the Mechanical Production Engineering course, our focus is to optimize and continuously improve production processes. Technical documentation is crucial, providing detailed records to communicate results clearly. We use the Kaizen methodology to implement gradual changes and ensure quality. MS Project assists us in planning and monitoring projects, while statistical inference provides us with valuable insights. We develop leadership and teamwork skills, essential for solving complex problems and implementing corrective actions. We explore lean manufacturing to increase efficiency, and failure analysis helps us mitigate risk. The PDCA cycle promotes continuous improvement, while analytical analysis allows us to make strategic decisions. Team management and effective communication are fundamental to the overall success of projects. Show less

Anhanguera Educacional
2009 - 2010Master of Business Administration - MBA Project ManagementActivities and Societies: Project Management, In the MBA in Project Management, we develop leadership and management skills to conduct projects effectively. Focusing on communication through technical documentation and reports, we prioritize process control and coordination to ensure quality. We use MS Project for detailed planning, ranging from goal setting to final delivery, promoting teamwork and leadership. We apply design thinking to innovative solutions, in addition to emphasizing budgeting, continuous improvement and analytical… Show more In the MBA in Project Management, we develop leadership and management skills to conduct projects effectively. Focusing on communication through technical documentation and reports, we prioritize process control and coordination to ensure quality. We use MS Project for detailed planning, ranging from goal setting to final delivery, promoting teamwork and leadership. We apply design thinking to innovative solutions, in addition to emphasizing budgeting, continuous improvement and analytical analysis to inform strategic decisions. Team management and communication are pillars for project success and stakeholder satisfaction. Show less

Faculty of Technology of Sorocaba
2004 - 2007Bachelor of Technology - BTech Mechanical ProjectActivities and Societies: Mechanical Technology In the Mechanical Technology degree with an emphasis on Projects, we develop crucial skills for the industry. We prioritize communication through technical documentation, reports and presentations. We use tools such as SolidWorks, Pro Engineer and AutoCAD for design and modeling, emphasizing process control and Continuous Improvement with Kaizen. Quality assurance is maintained with MS Project, while Lean Manufacturing and supplier management are addressed for efficiency. Systems design and… Show more In the Mechanical Technology degree with an emphasis on Projects, we develop crucial skills for the industry. We prioritize communication through technical documentation, reports and presentations. We use tools such as SolidWorks, Pro Engineer and AutoCAD for design and modeling, emphasizing process control and Continuous Improvement with Kaizen. Quality assurance is maintained with MS Project, while Lean Manufacturing and supplier management are addressed for efficiency. Systems design and leadership promote collaboration. CAD, Excel and Kanban are used for planning and control. Troubleshooting and failure analysis are integrated, and we explore automation and engineering consultancy for optimization. We comply with standards such as ISO, applying PDCA for continuous improvement. Decisions are based on analytical analysis, and team management and communication are crucial to project success and stakeholder satisfaction. Show less

STS - State Technical School - Fernando Prestes - Sorocaba
2001 - 2002Technical Education Mechanical Project DesignActivities and Societies: Mechanical Project Design In the Mechanical Project Design course, we focus on essential skills for the industry. Technical documentation and reports are vital for communicating information. We use Solidworks and AutoCAD for design, with an emphasis on process control and Kaizen methodology. MS Project is used for detailed planning. Lean Manufacturing practices are implemented for efficiency. Teamwork with Kanban is essential. Fault analysis and process automation are explored. Technical standards are followed, and the… Show more In the Mechanical Project Design course, we focus on essential skills for the industry. Technical documentation and reports are vital for communicating information. We use Solidworks and AutoCAD for design, with an emphasis on process control and Kaizen methodology. MS Project is used for detailed planning. Lean Manufacturing practices are implemented for efficiency. Teamwork with Kanban is essential. Fault analysis and process automation are explored. Technical standards are followed, and the PDCA cycle is applied for continuous improvement. Analytical analysis guides decisions, and team management and communication are essential to project success and stakeholder satisfaction. Show less
Experience

Metalworking industry
Dec 1993 - Apr 2002Industrial TraineeBetween 1993 and 2002 of diversified learning in the industry, I stand out for my work in several areas, from budgeting and production control planning to supplies and quality. I have skills in manufacturing processes, manufacturing designs and continuous improvement, with knowledge of ISO 9001 standards and methodologies such as Six Sigma. My trajectory includes expertise in CAD and lean manufacturing, highlighting me as a versatile professional capable of facing multifaceted challenges.

NVent
May 2002 - Mar 2005Mechanical DesignerWith experience in the development of products such as boxes, panels, racks and electrical, electronic and telecommunications cabinets, I stand out for my rigorous management of manufacturing schedules. I have expertise in designing special products and creating standard catalog lines, as well as customized solutions for specific customers, especially in the area of sheet metal. My work ranges from project planning to the implementation of new products, using skills in technical drawing, assembly design and manufacturing drawings, combined with mastery of tools such as SolidWorks, AutoCAD and CAD/CAM, aiming at continuous improvement of processes and to excellence in quality. Show less

Aquasuper
Apr 2005 - Jan 2007Mechanical DesignerWith experience in product development, design of thermoplastic molds and creation of stamping tools for metals, I stand out in the development of metallic structures and devices, using CAD/CAE, Flowsimulation and Plastic Injection tools. My work ranges from planning to the implementation of new products, with an emphasis on product management and quality control. I master technical drawing, assembly design and manufacturing drawings, in addition to applying finite element analysis (FEA) and optimizing manufacturing processes with the help of SolidWorks, AutoCAD and CAD/CAM, in favor of continuous improvement and operational efficiency. Show less

SENAI SP
Apr 2007 - Dec 2007Course instructorWith experience in conducting courses covering technical mechanical calculation, reading and interpretation of technical projects, applied mathematics, metrology, mechanical operations, mechanical technology, AutoCAD, Solidworks, as well as customized training programs in business environments, I stand out for my commitment to personal and professional development of participants. My skills include technical drawing, process control, customer support and continuous improvement, combined with mastery of tools such as Microsoft Office, CAD/CAM and academic administration practices. Show less

Alberflex
Jan 2008 - Feb 2011Project CoordinatorWith experience in coordinating and developing product projects, in addition to managing accounts and services nationally and internationally, I stood out for efficient project management, application of structural calculations and finite elements in product engineering. My expertise covers the development of tool designs for cutting, forming and bending metals, injection molding of thermoplastics, devices, metallic structures and small machines, with a focus on tooling. I also highlight my skills in CAD/CAE/CAM/CNC, SolidWorks and AutoCAD, as well as my commitment to continuous improvement and effective coordination of multiple projects in the area of manufacturing and furniture engineering. Show less

Seicom
Mar 2011 - Dec 2011Project CoordinatorI stood out in coordinating suppliers for projects and product customization, satisfying specific customer demands. I have solid management experience ranging from standard products to customizations and specialized projects. My proven proficiency in project development, especially involving racks and cabinets, combined with mastery of tools such as SolidWorks and AutoCAD, contributed to effectiveness in team management, budgeting, planning and forecasting. Furthermore, I emphasized the implementation of new products, the execution of tests and the constant search for continuous improvement, standing out in quality management in the area of electromechanics. Show less

Schaeffler
Jan 2012 - Jan 2015Project EngineerI performed activities that ranged from performing engineering analyzes and calculations using the FEA Clusys and Microsoft Excel tools to complete product design, from CAD/CAE to manufacturing, including quotation and initial design stages. In addition, I carried out mechanical projects, applying Six Sigma, Lean Manufacturing and Design FMEA methodologies to optimize processes. Prepared technical reports and created technical presentations, while leading and standardizing RepSets for the Aftermarket sector. My proficiency in the SAP system - EP1 (production) and EP4 (engineering) was fundamental for these activities, highlighting my ability in leadership, project management and product development in the area of automotive engineering. Show less

ARAMAR Nuclear Industrial Center
Feb 2015 - Jun 2023Manufacturing coordinatorI led projects and processes for the Isotope Separation System, Nuclear Fuel Cycle, and worked on the LABGENE and PNE submarines. My responsibilities included the design and manufacture of components for the nuclear reactor and associated systems, and leadership in special nuclear projects and assemblies. I used CAD/CAE/CAM/CNC with AutoCAD, SolidWorks, EspritCAM and Sinutrain, and participated in the implementation of the QMS, aligned with ISO 9001, CNEN NN 1.16 and ANSNQ-301 standards, focusing on productive quality control, costs and production management. Show less

FPATRIA
Jun 2023 - Feb 2024Project ManagerI managed technological innovation partnerships, leading projects such as the Isotope Separation System, LABGENE Nuclear Fuel Cycle. I also collaborated on projects for the PNE submarine. My responsibilities included project management, document preparation, customer service, process control, supplier development, budgeting, planning and forecasting.
Licenses & Certifications

Autodesk 3D Studio Max 5.1 - CAD
EJEM Cursos técnicos e plotagensAug 2003
Capacitação Prestador de Serviço Terceirizado de Instrutoria SENAI
SENAI "Ítalo Bologna" - Itu/SPDec 2007
Unigraphics NX3 - Drafting Essentials – CAD
Siemens Digital Industries SoftwareSept 2007
Metodologia Kaizen
NVentAug 2002
Pro Engineer 2000/2 - Montagem, Modelagem e Desenho 2D - CAD
NVentJul 2002
Solidworks 2005 - Montagem, Modelagem e Desenho 2D - CAD
UVW Soluções e ConsultoriaDec 2004
Refrigeração e Ar Condicionado
Faculdade de Tecnologia de SorocabaFeb 2007
Melhoria Contínua da Qualidade
Morelli OrtodontiaMar 2002
Automação e Robótica
Faculdade de Tecnologia de SorocabaJul 2006
Solidworks 2006 - Modelagem Avançada de Superfícies e Cavidade – CAD
UVW Soluções e ConsultoriaDec 2005
Languages
- inInglês
- esEspanhol
- poPortuguês
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