Gaurav Pandey

Experience

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  Tata Motors

  Jan 2016 - May 2018

  • Team leader

    Jan 2018 - May 2018

  • Diploma Engineer trainee

    Jan 2017 - Dec 2017

  • Diploma Apprentice Trainee

    Jan 2016 - Dec 2016
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  Morris Garages India

  May 2018 - May 2021

  Responsible for daily output & Quality product of Topcoat line.Handling and operation of Durr painting robots and internal manual painting.Robotic paint application & process parameter control & Program modification for appearance improvementTrouble shooting of paint quality defects coming from Robot ie- Spitting, paint contaminationWeekly maintenance of shaping air disk, bell cup & distributer disk cleaning.Handling of Paint Mix Room.Planning for new shade charging & Line cleaning activity.Maintain paint quality and troubleshooting of paint defects.Impart training to the sub-ordinates about painting processes.To maintain paint & thinner stock on daily basis for next day production.To monitor paint consumption & monthly stock planning with respect to monthly painting plan.Car body-bumper matching through colour harmony.Maintain best safety environment in Topcoat & Pain Kitchen.Evaluate and prepare skill matrix for operatives.To prepare shift schedule for team members and Supervisors of Paint Kitchen.Monitoring & controlling SQDCME parameters.Prepare and updating Work Instruction sheets (WIS) & SOPMonitoring & check up of equipment health.Planning of weekly Sunday activities and shut down activities.To provide training to team members for new model painting sequence,Control on issuance of consumables to achieve IDM & Tool Cost.Design & development of Jig & fixture for paintingResponsible for maintain 5S in shop floor.Optimization of direct & indirect material cost. Analysis process parameter & process control. Show less Responsible for daily output & Quality product of Topcoat line.Handling and operation of Durr painting robots and internal manual painting.Robotic paint application & process parameter control & Program modification for appearance improvementTrouble shooting of paint quality defects coming from Robot ie- Spitting, paint contaminationWeekly maintenance of shaping air disk, bell cup & distributer disk cleaning.Handling of Paint Mix Room.Planning for new shade charging & Line cleaning activity.Maintain paint quality and troubleshooting of paint defects.Impart training to the sub-ordinates about painting processes.To maintain paint & thinner stock on daily basis for next day production.To monitor paint consumption & monthly stock planning with respect to monthly painting plan.Car body-bumper matching through colour harmony.Maintain best safety environment in Topcoat & Pain Kitchen.Evaluate and prepare skill matrix for operatives.To prepare shift schedule for team members and Supervisors of Paint Kitchen.Monitoring & controlling SQDCME parameters.Prepare and updating Work Instruction sheets (WIS) & SOPMonitoring & check up of equipment health.Planning of weekly Sunday activities and shut down activities.To provide training to team members for new model painting sequence,Control on issuance of consumables to achieve IDM & Tool Cost.Design & development of Jig & fixture for paintingResponsible for maintain 5S in shop floor.Optimization of direct & indirect material cost. Analysis process parameter & process control. Show less

  • Junior Engineer (Grade -M9)

    Jul 2019 - May 2021

  • Junior Engineer (Grade - M8)

    May 2018 - Jul 2019
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  Plasser India Pvt Ltd

  May 2021 - Oct 2022

  Engineer- Paint Shop

  •Taking care of production activities in paint shop and shot blasting. • Ensuring safe working culture in paint shop and shot blasting. • Procurement of paint materials. •Training to new team members in paint shop. • Dealing with fabrication and assembly team regarding production targets and shortage. • Leading Paint shop 5S activities• SAP activities in paint shop. • SAP hour booking. • Paint and Shot blasting Audits• Safety audits.• Safety and Cost Kaizens. Show less

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  Eimco Elecon India Limited

  Oct 2022 - Apr 2023

  Paint Shop Operations• Leading and taking care of overall activities in the Paint Shop and Shot Blasting. • Responsible of daily production activities. • Responsible for providing resources for production activities. • Co ordinating with Fabrication team, Machine Shop team and assembly team for daily production targets and achievement. • Responsible for improvement and development of processes in paint shop and shot blasting.• Interaction with suppliers for improvement in paint shop materials. • Development of jigs and fixtures in paint shop and shot blasting. • Manpower planning and resources management. • Development of the training module for providing training to painters.• Improvement of paint gloss in construction machines. (Articulated Loaders) • Cost reduction in Underground mining machines.• Painting Surface improvement in Piling Rig construction machines. • Cost reduction in paint shop.• Cycle time reduction in paint shop. • Safety process and Safe working culture in paint shop and shot blasting. Show less Articulated Loader Assembly• Leading Construction Machine assembly. ( Manufacturing Articulated loaders AL 120 and AL 520) • Handling production activities in the assembly shed. • Cost savings and reduction through utilisation of non moving inventory. • Maintaining 5S in Assembly shop. • Maintaining material stock in assembly shop.• Maintaining daily shortage records for machine in WIP for end to end follow-up• Daily coordination with planning team and purchase team for material requirements in Articulated loaders. • Coordination with fabrication team for better assembly process and development of frames. •Coordination with design team for updation of design in machine for betterment of machine. •Responsible for Hrdraulic cutter drive fabrication through VMC in Machine Shop. • Coordination with service team to update and eliminate issues found in machines on field.• Coordination with design team for improvements and Engineering change requests. Show less

  • Technical Executive - Paint Shop Operations & Process Development

    Oct 2022 - Apr 2023

  • Technical Executive - Articulated Loader Assembly

    Oct 2022 - Apr 2023
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  SUZUKI MOTOR GUJARAT PRIVATE LIMITED

  May 2023 - now

  Senior Executive

  Line Incharge - Topcoat Booth and Paint Mix RoomResponsible for daily output & Quality product of Topcoat line.Handling and operation of yashkawa painting robots and internal manual painting.SPS - Suzuki Production System