Mahesh Kumar

Experience

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  AMREP -Amalgamations Repco Limited

  Sept 2007 - Aug 2012

  Asst. Manager Planning

  • Developed monthly, weekly, and daily production schedules in collaboration with the General Manager of Production and Marketing.• Ensured timely material procurement by closely following up with subcontractors and the purchase team.• Allocated workload to in-house machines, including presses and CNCs, according to the production plan.• Conducted frequent quality audits and oversee supplier process flow to ensure product quality.• Prepared process sequences and sequence drawings for the development of new products.• Oversaw the production of development parts from initiation to delivery to the customer.• Implemented process improvements and capacity expansion activities, aligning with customer demand and adhering rigorously to the plan.• Analyzed and reduce internal PPM by identifying root causes of problems and implementing corrective actions.ACHIEVEMENTS:• Reduction of scrap rate to less than 1.2%.• Pivotal in reducing the time taken in process of sheet metal pressing by implementing compound tools.• Experience Dealing with ATR, GECAS, Elix, Aviation PLC, DAE, Willis Lease, Magellan Aviation Group, P&WC, True Noord & Nordic Aviation Capital. Renault, Tafe, Ashok Leyland, Magna. Show less

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  Johnson Electric

  Aug 2012 - Jul 2016

  Process Engineer

  • Conducted capacity planning for new product integration into existing or new production lines.• Selected appropriate tools, machines, and fixtures for efficient new product manufacturing.• Oversaw the selection to validation process for tools, machines, and fixtures for new products.• Prepared process sequences, sequence drawings, and layouts for the establishment of new production lines.• Optimized and standardize process parameters to enhance efficiency in new production lines.• Performed cycle time, line balancing, and material flow studies for improved production processes.• Trained cross-functional teams on process, maintenance, and quality guidelines for new production lines.• Conducted Run @ Rate assessments, ensuring the achievement of designed capacity, and complete APQP & PPAP documents on time for the process side.• Developed and update Standard Operating Procedure (SOP) documents for new and existing products.• Prepared critical tools lists, setup times, and calculate tool life/changeover time for new and existing production lines.• Driven process improvements and capacity expansion activities, adhering rigorously to the plan.• Analyzed and reduce internal PPM by identifying root causes and implementing corrective actions, ensuring quality to customers through statistical quality control and statistical process control tools.• Led changes in processes, designs, and materials, overseeing implementation from start to completion, and report monthly on Key Performance Indicators (KPIs) to management.ACHIEVEMENTS:• Achieved zero customer complaints for the years 2014 and 2015.• Reduced scrap rate less than 0.3% from 1%.• Handled 4 new production lines from project initiation to hand over to production. Show less

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  Alliance Air

  Mar 2017 - May 2022

  Engineer

  • Ensured daily aircraft availability and schedule routing for planned sectors.• Managed contracts from initiation through closeout, including amendment and timely renewal processes.• Negotiated, review, and draft various contracts, service agreements, letters of intent, and ad-hoc agreements.• Scheduled planned maintenance activities and coordinate with stakeholders for maintenance base planning.• Planned and ensured availability of spares/tools for scheduled maintenance, and prioritize unplanned snag resolutions.• Followed-up on insurance claims related to incidents and natural disasters.• Monitored budgeted versus incurred expenses for spares procurement and repairs.• Anticipated component/engine requirements based on scheduled maintenance, adhering to laid-down procedures.• Managed queries, disputes, and escalations associated with contracts under ownership.• Followed-up on warranty claims with suppliers, optimizing cost charges and resources.• Oversaw invoice management for monthly bills, including lease rent, supplier payments, and maintenance reserve.• Foresaw and develop new vendors, repair/service providers per procurement/repair procedures.• Engaged with internal stakeholders for continuous improvement in optimized maintenance activities.• Provided an overview of repair and loaned components from suppliers/OEM.• Responded to internal and government audit queries, ensuring compliance.• Managed inventory, taking necessary action on surplus, shelf-life expired, and non-moving spares.• Submitted required details to the finance section on engineering activities for yearly account closures.• Served as the RAMCO software Administrator for the Engineering module.• Resolved and advise on issues raised in RAMCO software, ensuring system efficiency.• Generated reports from RAMCO for weekly meetings, reducing utilization lapses.• Coordinated with the RAMCO team, ensuring timely closure of system-related issues. Show less

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  Ramco Systems

  May 2022 - Jul 2024

  Business Consultant (Implementation- Aviation)

  • Managing the seamless implementation of Supply Chain Management (SCM) application, ensuring a successful GO-Live on schedule for HAS International.• Leading the version upgrade of Ramco from V5.8 to V5.9.3 at GMR Aero Technic, enhancing supply chain management capabilities.• Formulating and finalizing project schedules in collaboration with internal and external stakeholders.• Developing a comprehensive risk and opportunities management plan tailored to the specific needs of each project.• Conducting client training sessions, elucidating the ERP input process and demonstrating additional features for operational efficiency and enhanced business value.• Advising customers on optimal short- and long-term business solutions, aligning with their unique requirements.• Proactively identifying and mitigating potential risks, ensuring minimal variance and zero escalations to management.• Exemplifying effective project management, achieving zero deviations and surpassing customer expectations.• Pioneering the proposal and implementation of automated processes, reducing manual transactions and enhancing system efficiency. Show less

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  Infor

  Aug 2024 - now

  Consultant