Srinivasu Malyala

Experience

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  Canere actives ( Nicholas-Piramal group)

  Oct 1999 - May 2001

  Team member (Manufacturing)

  • Ensure safe equipment operations. Exposed with various equipment’s like glass lined reactors, stainless steel reactors, centrifuges, distillation columns, tray and cone driers, filters and milling.• Executed planned maintenance effectively and basic maintenance of process equipment’s.

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  Wyeth & Pfizer Nutrition

  Jun 2001 - Apr 2013

  Senior / Production Supervisor

  • Oversee shift operations of high volume spray drying infant formula manufacturing plant, ensuring the quality and yield• Supervise production technicians and assistants throughout the production processes• Analyse and prepare the required timescale in liaison with vendors and make changes as necessary• Resolve problems and conduct troubleshooting of complex processes• Formulate standard operating procedures (SOP) and good manufacturing practices (cGMP)• Conduct various process/quality / safety investigations and generate proposals to the management• Conduct operational and safety training to operational crews and determine training needs for employees• Conduct internal audits and liaise with external auditors for ISO 9001, ISO14001, OSHAS 18001 and ISO22000 standards• Maintain sound EHS (Environment, Health and Safety) working conditions practices in the production areas to ensure the safety of all personnelKey Contributions / Career Highlights:• Achieved Pfizer Green belt Award for the process improvement project• Twice received the Mission awards (Pfizer) for the yield improvement project• Twice received the Wyeth Global best practice for reducing the CIP cycle time and improving yield & safety• Twice received Gold and Star (Springs, Singapore) for the yield and CIP cycle time improvement Show less

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  Nestlé

  May 2013 - Dec 2016

  Process Manager

  • Oversee 3 spray dryer operations in a 52M kg capacity infant formula manufacturing facility• Direct a team of 70, consisting of Supervisors, Process Engineer, Admin Assistant, Production Technicians, Production Assistants• Formulate standard operating procedures (SOP) and good manufacturing practices (cGMP)• Plan and monitor annual budgets and overheads controlled within the budget• Conduct various process/quality/safety investigations and propose corrective and preventive measuresKey Contributions / Career Highlights:• Successfully executed a capital project of USD 90M spray drying plant expansion• Initiated a capacity improvement project, which increased the throughput by 7.5% or 1.5M kg• Certified Pfizer Green belt from Pfizer• Key member of the Leadership Development Pillar in Nestle Show less

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  Mead Johnson Nutrition

  Jan 2017 - Apr 2018

  Regional Technical Services Manager

  Lead third party manufacturing plant operations in Australia, TATURA MILK INDUSTRIES, coordinate activities with stakeholdersProvide technical and operational support to third party manufacturers in APAC for product commercialization, production supervision and management & process improvementFormulate product protocols required for new changes in the manufacturing process, maintain all formulation, operating parameters and manufacturing systems records at the siteManage TPM team, comprising of Production Manager, Engineering Manager, Quality Manager, Planning Manager, Finance Executive Show less

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  Reckitt

  Apr 2018 - now

  Lead Supplier quality development initiatives and drive to improve supplier performance.Monitor supplier performance and analyze Vendor Performance Rating (VPR) trending and assess supplier improvement areas and execute actions for development.Support standardization of supplier management across all regions and drive harmonization of Nutrition Raw material specifications in system and execution. Provide quality services related to raw materials and packaging materials.Collaborate with various internal functions like Procurement, Operations, Regulatory, Food Safety, Research & Innovation, Environmental Health and Safety, Sustainability, Project Management, and Commercialization & Industrialization to deliver products.Coordinate manufacturing sites for Raw Material deviations related food safety risk, facilitate risk assessment on material disposition and drive effectiveness of suppliers CAPA. Work with Nutrition Global Compliance team, to ensure priority and key quality issues are addressed and CAPAs for suppliers are verified by Nutrition onsite audit.Develop Supplier Quality Manual, Quality Technical Agreements with the SuppliersIncorporate Six Sigma, Lean concepts for continuously improve of quality, efficiency, and waste reduction. Show less Lead CAPEX projects.Establishing effective project communication plans and ensuring their execution.Facilitating change requests to ensure that all parties are informed of the impacts on schedule and budget.Preparing status reports by gathering, analyzing, and summarizing relevant information.Coordinating with cross-discipline team members to make sure that all parties are on track with project requirements, deadlines, and schedules.Submitting project deliverables and ensuring that they adhere to quality standards. Show less Oversee large scale manufacturing plant operations. Direct a team of 44, comprising of Production Engineer, Supervisors and Production TechniciansDrive OEE initiatives and ensure the attainment of OEE, technical and operational downtime KPIsLead change management and chair cross-functional meetings with Quality, Engineering, PlanningTechnical and warehouse teamsProvide technical and operational support to the manufacturing facility in SingaporeEstablish procedures and guidelines to achieve safety and quality complianceInitiate and implement plant GMP performance improvement in compliance with HACCP, ISO and SFA bodiesDevelop the team’s capability and identify hidden potential in candidates to establish ways to excelTrain and guide operators and other on-site staff to produce a quality product, as a collective responsibility of everyone.Review the team’s performances and implement disciplinary actions according to the company policies Show less

  • Manager, Global Supplier Quality

    May 2021 - now

  • Project Manager

    Mar 2021 - May 2021

  • Production Manager

    Apr 2018 - Mar 2021