Shahin Ali Malayeri

Experience

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  Fara Koloun Co.

  Jun 2006 - Jul 2012

  Mechanical Engineer

  - Led the commissioning of Peugeot 206 mechanical lock assembly lines, reaching full production capacity within two months.- Oversaw machinery transfer and installation from France to Iran, providing seamless integration with existing production systems.- Developed 20+ automotive security components, improving durability and anti-theft performance.- Applied DFMEA and PFMEA methodologies, leading to a drop in manufacturing defects and improved product reliability.- Optimized production processes, lowering costs while improving efficiency and maintaining high manufacturing standards. Show less

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  Vala Part Manufacturing Co.

  Jul 2012 - Apr 2017

  Senior Mechanical Engineer

  - Expanded TU5 and TU3 connecting rod production, enabling daily output to grow from 700 to 3,000 units, improving efficiency and meeting increased demand.- Grew the brake disc and drum portfolio, resulting in an increase in annual production, supported by a $1.8M investment in CNC machining and packaging equipment.- Introduced flexible machining processes, allowing parallel production across multiple product lines.- Strengthened supplier reliability, providing more consistent deliveries and fewer production delays.- Reduced lead times, optimizing workflows and automating machinery, resulting in faster turnaround times in manufacturing. Show less

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  Renault Group

  Apr 2017 - Nov 2018

  Senior Mechanical Engineer – Function Project Leader

  - Localized powertrain and transmission components, successfully reducing gearbox housing production costs per set through supplier collaboration and process optimization.- Enhanced supplier onboarding and quality control, achieving full compliance with Renault’s global manufacturing standards.- Directed prototype production and feasibility studies, providing scalable, cost-effective manufacturing.- Implemented quality control measures, which led to a noticeable decrease in initial production errors.- Designed specialized cleaning systems, making sure that all components met Renault’s strict cleanliness and durability benchmarks.- Managed project timelines, resulting in a high percentage of on-time project deliveries and fewer delays due to optimized resource planning. Show less

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  Ezam Automotive Parts Group

  Apr 2019 - now

  Senior Mechanical Engineer

  - Led product development and feasibility studies across 12 subsidiaries, introducing lightweight aluminum engine brackets and advanced brake systems, which resulted in a significant reduction in prototyping costs.- Developed electric vehicle-compatible components, helping expand market share across the Middle East and Europe.- Increased TU5 connecting rod production from 1,800 to 2,700 units/day, boosting overall manufacturing efficiency and output capacity.- Enhanced production processes, enabling the daily production of shock absorbers to rise from 20,000 to 30,000 units, meeting growing demand.- Automated casting and machining lines, resulting in greater consistency and reduced downtime in high-volume production.- Integrated sustainable manufacturing practices, incorporating recyclable materials and energy-efficient production, reducing environmental impact.- Implemented EFQM-based RADAR audits, optimizing resource allocation and improving product defect rates.- Developed a 3-year R&D roadmap, focusing on electrification, lightweight design, and supply chain efficiency, making sure that almost all projects met their deadlines.- Led technical evaluations for a major manufacturing acquisition, providing strategic insight into expansion opportunities and operational growth. Show less