Varun Cr

Varun Cr

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location of Varun CrDoha, Qatar

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  • Timeline

  • About me

    Senior Production Engineer @ Jersey Glass | Production Engineering

  • Education

    • GOVERNMENT ENGINEERING COLLEGE THRISSUR

      2009 - 2013
      Bachelor's Degree PRODUCTION ENGINEERING FIRST CLASS

      Activities and Societies: productivity improvement, operation research completed btech in production engineering. final year project was done in FORD INDIA PVT LTD , chennai plant .Improved the efficiency of the production line using value stream mapping and agile methodologies.

    • Model Boys Higher Secondary School

      2006 - 2008
      Higher Secondary Mathematics and Computer Science
    • NSS English Medium School, Thrissur

      2005 - 2006
      High School
    • Dr.kb Menon memorial higher Secondary school thrithala

      2003 - 2005
      High School
    • Trithala English Medium School

      1999 - 2003
      Upper primary General Studies

      Activities and Societies: music band schooling

    • Chinmaya Vidhyalaya

      1995 - 1999
      Lower Primary
  • Experience

    • Triccen Marketing Private Limited

      Sept 2013 - Feb 2014

      Work experience in startups Gained exxperience in project management tools.

      • Chief Executive Operator

        Aug 2013 - Feb 2014
      • Project Planning

        Sept 2013 - Jan 2014
    • Apollo Tyres Ltd

      Feb 2014 - Aug 2014
      Graduate Apprentice Trainee

      supervised the 4 roll production unit and improved the productivity by reducing scrap through agile methodologies. Prepared schedule as per shift basis for 70 tyre building machines , 2 extruding units, 1 four roll calendering machine and 4 banbury mixing unit. Managed three shifts and prevented curing loss by rescheduling dies in extruder and drum changing in building machines. scheduled drum changes and mould changes as per the monthly production requirement. Executed plate changes in curing presses Show less

    • Exide Industries Limited

      Sept 2014 - May 2015
      Industrial Engineer

      1. Work Study2. Actual Manpower Consolidation3. Monthly Manpower Budgeting4. Productivity Index Calculation5. Preparing OT and Idle Man hour Reports6. Software Testing

    • Alutec WLL

      Jul 2015 - Jun 2022

      • Led and organized a team of 40 to 120 employees while handling safety, maintenance, quality.• Modified the production flow; identified process improvement saved manhours and improved safety.• Handled production process from planning, scheduling, processing and up to deliveries and ensure that products are manufactured on time and as per customer/client requirements and approved shop drawings, specifications.• Create a training program and upskilling the manpower.• Completed Control Tower in Hamad Port at Qatar-Managed processing of AGC soft coated glasses.• CE certification of process lines of glass factory – For Tottenham Football stadium in London.• Lamination with SGP interlayer- for Tottenham Football stadium in London.• Inventory Management-Introduced 5S methodologies in Glass sheet inventory.• Kaizen Activities-Improved productivity of autoclave, safer work environment.• Management of waste-Lead to a 20% reduction.• Planning and directing production activities by determining production priorities in coordination with the Sales and Technical department in maintaining effective operations and cost factors.• Implementation of Industrial Engineering Principles-Method study, Time study, Work-study. Show less  Planning and organizing production schedules.  Assessing project and resources requirements . Overseeing production processes. Re-negotiating timescales or schedules as necessary. Selecting, ordering and purchasing materials required for smooth running of the plant. Supervising the work of office staffs. Collect and analyses data to find places of waste or overtime. Identifying and fulfilling training needs. Working with superiors to implement company policies and goals. Being responsible for the selection and maintenance of production equipment. Analysis of the data found in charts, graphs and other forms of measuring information. Analysis of operational issues and installation of new equipment. Ensuring project deadlines are met. Develop management control systems to make financial planning and cost analysis more efficient. (ERP) Confer with clients about product specifications, management personnel about manufacturing capabilities, and staff about the status of projects. Consultancy, development and improvement of processes for manufacturing areas. Maintaining our safety system and improving over time. Maintaining QA systems improving and implementing new system.  Liaise with factory foreman to ensure productivity is being maintained and the most practical method are in place to build the job, meet the budgeted hours and the programme. Liaises with Certification Organizations. Liaises with factories in Facade industry. Show less

      • Production Manager

        Sept 2020 - Jun 2022
      • Production Engineer (Glass and Metal)

        Jul 2015 - Aug 2020
    • Jersey Glass

      Dec 2022 - now
      Senior Production Engineer
  • Licenses & Certifications

    • INTENSIVE TRAINING PROGRAMME

      GOVERNMENT ENGINEERING COLLEGE THRISSUR
      Oct 2013
    • CERTIFICATE OF INDUSTRIAL TRAINING

      Steel and industrial forgings Ltd.
      Jun 2012
      View certificate certificate
    • Preventing Scope Creep

      LinkedIn
      Oct 2016
      View certificate certificate
    • IMS INTERNAL AUDITOR ISO 9001, ISO 14001&OHSAS 18001

      Excelledia Quality Consulting
      Oct 2016
    • CERTIFICATE OF COMPLETION OF COURSE ON PRIMAVERA

      CADD CENTRE INDIA PVT. LTD.
      Jul 2013
      View certificate certificate
    • Workshop on Innovation-led Technology-intensive Entrepreneurship : The Way Ahead for Kerala

      Kerala Financial Corporation
      Dec 2013
    • CERTIFICATE OF COMPLETION OF PROJECT " Productivity improvement by kitting and value stream in TCF "

      Ford Motor Company
      Jan 2013
      View certificate certificate
  • Volunteer Experience

    • • Technical convener

      Issued by VAIBHAVA 2012 on Sept 2012
      VAIBHAVA 2012Associated with Varun Cr
    • • Event Manager

      Issued by DYUTHI-2012 on Aug 2012
      DYUTHI-2012Associated with Varun Cr