Bijoy Jose, P.Eng

Experience

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  Bharat Petroleum Corporation Limited

  Jun 2015 - Dec 2015

  Mechanical Engineering Intern

  • Assisted drafters in developing structural and mechanical design using CAD software.• Reviewed and interpreted engineering blueprints and drawings to identify modification locations in the plant.• Collected technical data, supporting documents, specifications, and design drawings.• Assisted in preparing material procurement plan, project plan, project report and documents.• Validated various quality testing processes like hydraulic pressure test, radiography test, DFT test etc.

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  V-Guard

  Jan 2016 - Nov 2019

  • Led teams of 15 to 20 members and developed products from concept to launch following Development processes.• Generated test plans associated with research, according to customer requirements and technical specifications.• Coordinated development activities associated with various cross functional teams, vendors, and suppliers.• Prepared and maintained Project timelines, Project tracker, DFMEA, FTA, DRBFM, Validation plans, test reports, BOM, CAD Drawings, SOPs, for engineering records and documentation.• Organized cross functional team meeting to present project updates for the closure of various project phases. • Handled the product design updates for Product Lifecycle Management in PTC Windchill platform.• Drove continuous improvement culture in engineering to provide clear product design standards, improve manufacturability through enhanced documentation, and reduce engineering cycle time.• Provide training to team members, manufacturing associates, service technicians, and production supervisors. Show less • Carried out Benchmarking, design reviews, 3D CAD modelling, 2D drawing, prototyping, testing and validation. • Conducted DFMEA for the development of new electromechanical products like pumps, air coolers etc.• Designed and engineered plastic parts, sheet metal and casted components, SPMs, Jigs and Fixtures using SolidWorks• Handled product design, detailed engineering and provide technical support for new and revised designs.• In-charge of all BOM data, GD&T verification, release of project drawings and information flow to the manufacturing team. • Design optimization by effective value engineering (VA/VE) and with the help of different design analysis tools.• Led team to meet target cost, quality, and delivery. Managed the Engineering change process (ECN) for product design improvements and updates. Show less

  • Engineer- Project Lead

    Apr 2018 - Nov 2019

  • Product Development Engineer

    Jan 2016 - Mar 2018
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  Jefferson Elora Corporation

  Aug 2021 - Apr 2022

  Manufacturing Team Lead

  • Carried out the Robotic welding production of automotive body structure components for Honda and Toyota.• Conducted troubleshooting to identify faults, root cause, process issues and completed installation upgrades.• Inspects quality and measures finished product to verify conformance to customer specifications and IATF 16949.• Assist in process improvement projects to improve OEE by reducing startup time and machine downtime.• Perform Total productive maintenance (TPM) activities and safety checks as per the guidelines. Show less

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  Skyjack Inc.

  Aug 2022 - now

  Mechanical Design Engineer

  • Work with design engineering teams and carry out mechanical engineering design tasks associated with continuous improvement projects for current production machines and support design tasks associated with new designs and refreshing Existing designs.• Design, formulate, and prepare complete product-related changes for current products.• Prepare DFMEA for all the complex projects to identify risks associated with the design and conduct DFMEA review meetings to drive DVP and ensure that all action items are completed to reduce the risk.• Prepare concept designs, final designs, assembly designs, and production drawings with raw material information and requirements to ensure that the design meets specifications and manufacturing capabilities.• Apply established and modified engineering methods and techniques for each project and prepare thorough project documentation with supporting calculations and data analysis.• Maintain and fill the project tracker with all updates and actions regarding the project to give updates to the management.• Collaborate with the Tooling and manufacturing engineering team for the implementation of projects by giving necessary design support.• Conduct Testing and Validation activities as per standards and Skyjack procedures, prepare test reports following the Skyjack test report standards, and ensure that tests are completed as per the test schedule and DVP.• Work closely with vendors by giving necessary technical support, and design inputs, reviewing the vendor drawings, and ensuring that the part developed meets engineering requirements.• Prepare EPO, Deviation orders, and ECO associated with the project and ensure that it's documented properly in PDM and pushed for approvals after drawing verifications to meet project timelines.• Conduct CFT design review meetings for project presentations as per project schedule.• Mentor junior design engineers and Coop students by giving necessary guidance and support. Show less