Kusum Gyawali, M.Eng.

Experience

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  DIP Engineering Consultancy /AID Manufacturing Pvt. Ltd.

  Oct 2000 - May 2010

  Mechanical Product Designer/Project Lead

  • Checked specifications of equipments, issued a request for quotation (RFQ), bid evaluation & issued a purchase order of HAVC system components• Designed air handling unit (AHU), Duct sizing, compressor selection and the preparation of the complete package of bidding documents• Designed turbine, gate and trash rack unit and developed technical drawing and documents• Developed 2D drawing sets for "issued for Construction" drawing, quality control drawing through the 3D model using SolidWorks and AutoDesk Inventor • Reviewed the Shop drawing and modification according to the client requirements.• Prepared technical document package for tendering and client.• More than 80% of projects are completed fairly on time and almost 90% of the satisfied clients have repeatedly worked with us • Completed 24 Micro-Hydro Power Project surveying, detailed designing, cost estimating and technical-economic-financial feasibility analysis Show less

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  Himalaya College of Engineering (HCOE)

  Nov 2000 - May 2010

  Visiting Assistant Professor

  As a Visiting Assistant Professor, I delivered industry-aligned mechanical design and drafting instruction to bachelor-level engineering students. My role encompassed curriculum development, hands-on CAD training, and fostering analytical problem-solving.• Developed and delivered courses on mechanical design, CAD (SolidWorks, AutoCAD, Autodesk Inventor), and drafting standards.• Conducted project-based learning, emphasizing conceptual design, simulation, and prototyping.• Advised capstone projects, ensuring manufacturability, design optimization, and engineering best practices.• Integrated industry trends into coursework, including additive manufacturing and computational design.• Assessed technical proficiency through rigorous evaluation metrics.• Engaged in interdisciplinary research initiatives, advancing mechanical design and automation.Core Competencies:• Advanced CAD (SolidWorks, AutoCAD, Creo)• Geometric Dimensioning & Tolerancing (GD&T)• Engineering Drawing & Technical Documentation• Design for Manufacturability (DFM) & Assembly (DFA)• Finite Element Analysis (FEA) & Simulation• Rapid Prototyping & 3D Printing• Structural & Mechanism Design• Technical Communication & Teaching PedagogyCommitted to excellence in engineering education, I equipped students with cutting-edge design skills, ensuring they graduate with industry-ready expertise. Show less

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  Electricity Authority

  Feb 2003 - Apr 2009

  Project Engineer / Assistant Manager / Project Manager

  • Conducted quality assurance review and industrial plant audits•Tested machines and equipment like turbine, generator, governor and penstock piping• Inspected mechanical field based installations and construction of gates, trash rack and valve• Designed and prepared the manufacturing drawing and shop assembly drawing for penstock pressure piping, fitting and accessories• Prepared the shop drawing for the breakdown components of turbine, power tunnel governor and piping system.• Winner of “Best Employee Award-2008” for best performance in consecutive projects• Supervised 3 projects installation, operation, maintenance, and repair mechanical systems like turbine, generator and governor system Show less

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  Nepal Electricity Authority

  Nov 2003 - Jan 2011

  Project Engineer/Manager

  • Managed project's field activities; scheduling, executing, supervising and progress reporting • Reviewed and assess 25 new staff’s performance for yearly evaluation• Prepared a bi-weekly and end of month progress report highlighting achievements and expenditure like reducing waste of material by 15%• Reviewed contract documents before tender for completeness to ensure proper coordination of documents with the other design disciplines and renegotiated and reduced the project cost up 5% • Allocated responsibility for subordinate and controlled of cost as well as wastage of resources• Attended client meetings every week with the project engineer to coordinate meetings with designing team Show less

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  SMi Group International

  Aug 2010 - Dec 2011

  Designer/Drafter

  • Updated Field Markup Print (FMP) applying client’s Electro-Mechanical drawing standardized formats • Updated existing drawing of the HAVC system as per FMP coordinating with the engineer, designer and project manager• Visited the site and surveying for updates AS BUILT drawing for existing facilities and equipments• Prepared of “As Built” drawings of cable lines, ducting and piping lines for Protection and Control (PNC) connection and modification of existing drawings of client Hydro One • Made final quality assurance checks for outgoing documents and drawing to the different clients including Hydro One as per their guidelines and quality standards Show less

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  CJSR FM 88.5 MHz / Red FM 106.7 MHz

  Mar 2012 - Sept 2013

  Program Manager/Presenter

  As a key contributor to the program production team, I was pivotal in producing and managing a widely recognized radio program, consistently engaging over 5,000 weekly listeners. My expertise in program development, audience engagement, and training ensured a high-impact broadcast that resonated with a diverse audience.• Produced & Hosted High-Impact Content: Conceptualized and delivered a compelling 1-hour weekly radio program addressing cultural and social issues, broadcast every Sunday from 11 AM to Noon on 88.5 MHz, maintaining a loyal and growing audience.• Expanded Listener Engagement: Strategized and executed targeted promotional campaigns, boosting audience reach and sustaining 5,000+ regular listeners.• Audience-Centric Program Management: Conducted in-depth listener feedback analysis to refine content, ensuring continued relevance and engagement.• Empowered Hosts & Reporters: Delivered specialized technical and presentation training, enhancing program hosts' and news reporters' confidence and effectiveness.• Strengthened Stakeholder Relations: Led collaborative meetings with key stakeholders, aligning programming with community interests and sponsorship opportunities.I significantly contributed to the program’s sustained success and growing influence within the community through strategic content planning, audience-driven engagement, and professional training initiatives. Show less

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  Pinncle AIS

  Jul 2012 - Jan 2013

  Project Engineer

  • Walked down and making field sketching of piping and plant equipment to investigate and interpret P&ID discrepancies and critical points in 2 circuits per day• Drafted process piping's isometric single line, including process plant equipment and details of the HAVC system; valves, fittings and accessories of the potash mining plant • Drafted process piping's isometric single line A-3 size 10 drawings daily, including process plant equipment and details of valves, fittings and accessories of the potash mining plant • Reported mechanical integrity inspection weekly reports and drawing which prepared by using AutoCAD, Microsoft Office, Excess Word, Excel, PowerPoint and Outlook • Checked consistency of the field condition of pipe, joints, valve, flange, fastener, clamps and support as per CSA and ASME code, standard and practices• Conformed the consistency of existing P&ID document and updating as per field verified data Show less

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  Fusion Production System

  Sept 2013 - Apr 2014

  Design Engineer (Piping and Pressure Vessel)

  I have designed process piping, pressure vessels, and instrumentation for up to two million dollars of large-scale industrial projects. By developing precise 3D conceptual models in Autodesk Inventor, I ensured compliance with ASME/ABSA standards. • Engineered process piping, pressure vessels, tanks, filters, separators, heat exchangers, and instrumentation for large-scale industrial projects.• Created high-precision 3D conceptual models, updating the model’s library in Autodesk Inventor, ensuring compliance with ASME and ABSA standards while optimizing design efficiency.• Partnered with field teams and fabrication experts to develop error-free drawing packages for retrofits and MOC initiatives, reducing rework by 15%.• Managed and standardized comprehensive drawing libraries, including P&IDs and isometrics, improving project consistency and documentation accuracy by 20%. Show less

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  Propak Systems

  Apr 2014 - Nov 2015

  Pressure Vessel Designer

  Designed and executed high-performance pressure vessels, heat exchangers, and piping systems for projects valued up to $100 million, optimizing reliability, efficiency, and cost-effectiveness. Led 3D modelling, fabrication drawings, PFDs, P&IDs, and skid designs, ensuring seamless integration of piping, electrical, and control systems while maintaining strict ASME and ABSA compliance.• Engineered comprehensive design packages for pressure vessels, heat exchangers, and piping systems, improving reliability and reducing costs by 12% through optimized layouts and material selection.• Developed and managed 3D models, fabrication drawings, PFDs, P&IDs, and skids, cutting design iteration time by 26% and ensuring flawless manufacturability.• Ensured 98% first-pass code compliance with ASME B31.3, BPVC Section VIII, and ABSA, securing regulatory approvals with minimal revisions. Conducted stress analysis and verification using COMPRESS, PV Elite, and FEA simulations.• Led the design and execution of rotating equipment packages, integrating piping, electrical, and control systems, improving overall system performance and reducing commissioning time by 25%.• Optimized piping layouts and skid configurations, enhancing operational efficiency while minimizing installation time, material waste, and maintenance costs.• Collaborated with cross-functional teams including process engineers, electrical specialists, and operations managers, ensuring designs met performance, safety, and cost objectives. Show less

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  Yasmita Engineering

  Dec 2015 - now

  Senior Mechanical Design Engineer

  - Designed Residential & Commercial Buildings and Mechanical Systems: Developed structural and mechanical layouts, ensuring functionality, efficiency, and compliance with building codes.- Prepared Drawings for Development and Building Permits: Created detailed architectural and mechanical drawings, meeting regulatory requirements and facilitating permit approvals.- Executed Secondary Suite Legalization Projects: Assessed existing structures, modified layouts, and ensured adherence to zoning and safety regulations.- Conducted Surveys and Site Visits: Performed on-site assessments, gathered measurements, and coordinated with stakeholders to ensure project feasibility and compliance. Show less

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  AMGAS Services Inc.

  Aug 2016 - Sept 2024

  Mechanical Designer

  Led multi-million-dollar design projects by fostering cross-functional collaboration among engineering managers, process engineers, scientists, electrical engineers, financial managers, and vendors. Optimized execution with cost-effective hardware solutions and alternative materials, cutting costs by 15%. Spearheaded the annual development of 20% more registered trademark products, solutions, and modular units.• Pressure Vessel & Piping Optimization: Reduced material and fabrication costs by 15%, welding time by 20%, and material waste without compromising quality.• 3D CAD & Design Efficiency: Streamlined designs in Inventor, SolidWorks, AutoCAD, and CADWorx, cutting iteration time by 30% and standardizing templates, reducing design time by 25%.• Code Compliance & Analysis: Achieved 100% compliance with ASME B31.3, BPVC Section VIII, ABSA, and CRN, securing approvals with minimal revisions. Performed stress analysis using COMPRESS, CodeCalc, PV Elite, and FEA simulation.• Process & Layout Enhancements: Optimized piping layouts and internal components, boosting efficiency by 23%. Introduced alternative materials, reducing maintenance and operational costs.• Fabrication & Field Support: Developed precise fabrication drawings, PFDs, and P&IDs, securing a 98% first-pass approval rate. Validated 3D models on-site, optimizing installation by 15%. Led retrofit projects, minimizing downtime by 20%.• Project Leadership & Execution: Managed complex design projects, accelerating schedules by 10% while maintaining high standards. Led engineering change initiatives, improving consistency and reducing bottlenecks.• Documentation & On-Site Support: Verified models and drawings, eliminating design gaps. Provided on-site support, optimizing equipment deployment site layouts and model validation. Show less