Sanjay Mahajan

Experience

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  Pt. J.N. Textile Mill Limited

  Dec 1989 - Jan 1991

  Engineering Trainee

  Assist seniors to attend preventive and breakdown maintenance activities.

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  Electrotherm (India) Limited

  Feb 1991 - Dec 1995

  Field Service Engineer

  Complete testing and proving M.F. generator (Medium Frequency) and R.F. Generator (High frequency).Erection and Commissioning of Induction melting furnace and heating equipment’s at customer site.Servicing of the equipment and other SPMs on customer site.To maintain quality control.Attend the breakdown call and visit customer site to solve the problems of Induction Furnace and Induction Heating equipment.

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  Viraj Alloys Limited

  Jan 1996 - Apr 2005

  Senior Engineer, SMS Division

  To maintain the Induction melting furnace of Electrotherm make 8 Ton to 20 Ton trouble free.To check daily unit consumption and maintain the power factor and coordination with MSEB people.Plant maintenance work i.e. Induction furnace, EOT cranes, Pump house, 33 KV high voltage yard as per ISO planner. Handling upcoming projects in Forging Division and Rolling Mill division.Electrical projects work for 11”, 13”, 16” and 18” section rolling mill.Electrical maintenance of 1000 H.P and 1500 H.P Slip ring Induction Motor. Show less

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  MID India Engineering Limited (Ruchi Group)

  Apr 2005 - Mar 2007

  Deputy Manager, SMS Division

  20 T Capacity Inductotherm make induction Furnace having experiences from maintenance side. Fully involved with Inductotherm team from erection point to till commissioning.20 T Capacity Electrotherm make induction Furnace.6/11 radius Continuous Casting Machine (Make Concast India Ltd.)LRF Installation and commissioning (Make G.A. Danielli) To maintained maintenance activity to run the plant trouble free.AC Drives ACS 400 ABB make PLC make ABB KT – 95 and 1794 DI/DO modulesMember of ISO implementing team. Show less

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  Viraj Profiles Ltd

  Mar 2007 - now

  Assistant General Manager- Projects and Maintenance

  Overall supervision of complete maintenance, planning, implementation of preventive maintenance of Induction furnace, Rolling Mills, Forging and press equipments.Prepare key spares and ensure their availability.Upgradation and modification of equipments if and as required.Prepare capital repair plans and organize predictive maintenance activity.Carry out statutory inspections for necessary electrical machineries, and correspondences with govt. authority.Prepare and monitor annual and periodical budgets for all maintenance related activities.Optimum utilization of resources and minimize wastage and energy conservation activity.Process improvement and quality management (TPM, ISO, 5S, safety and housekeeping).The 33KV switch yard distribution through Siemens make and ABB make panel.Working experience with compressors 1100 cfm, forging press, horizontal forging machine for stainless steel round forge (250mm to 400 mm Ø), Ring rolling machine Wagner make and hot rolling mill for stainless steel angles, channels and flats. Rolling mills for different sections.DG set from 500 KVA and 1250 KVA Cummins.Recently finished project - Fuel conversion from FO to PNG in all reheating furnaces. Show less