Experience

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  Clariant pakistan limited

  Feb 2002 - Apr 2005

  Management trainee

  Look after maintenance activities on assigned plantCo-ordinate with production staff for maintenance issues and their on time rectificationPreparing plant technical documentation.Preparing & followup of preventive maintenance schedule Inspection of reactor and monomer vessels including bulk storage tank farm as per safety guidelines.Preparing P&ID.

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  Colgate palmolive

  May 2005 - Mar 2006

  Shift engineer

  Managing shift operations and maintenance on detergent manufacturing spray drying plant and on detergent post addition plant, Preparation of material balance sheets & production reports for management.Post addition plant expansion phase equipment installation erection & commissioning and after that training to operators for plant operation and maintenance.Preparation of ISO procedures and formats for ISO certification.

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  Clariant pakistan limited

  Apr 2006 - Dec 2013

  Managing over all maintenance (rotary & static) of Monomer Polymerization plant, textile chemicals plant, dyes plant, pigment plant and associated bulk storage tank farms.Identify areas of continuous improvement and cost reduction on all plants and execution of lean sigma & 5S projects for sustainable process improvement with hard benefit.Evaluates field installations and recommends design modifications to prevent equipment downtime. Maintain contact with OEMs critical equipment's, faults troubleshooting and for provision of spares.Propose modifications in Plant for De-bottled necking, process improvement & increasing equipment's efficiency.Provide technical assistance to HAZOP teamprovide feed back in CAPEX & OPEX budget preparation.Compliance to HSE standards in maintenance & project related activities on all plants.Machinery Maintenance :Troubleshooting of gearboxes, conveyor belts, mechanical seals, mag drive pump, pneumatic pump, progressive cavity pump, Sulzer vacuum pumps & URACA Triplex High pressure plunger pumps. blowers, filter presses, Sandvik Rotoform Pastille cooling steel belts, RO plants, Ultra filtration plants, rotary disc atomizer spray dryers, nozzles spray dyers, ribbon blender mixer, Nauta mixer, rotary valves, vibrating sieves, high speed dissolvers, NETZSCH Horizontal pearl mills, vertical basket bead mills, pulverizer mills and homogenizers. Equipment Maintenance: Pressure vessels, Glass lined, stainless steel reactors, distillation receiver, bulk storage tanks, reflux coolers, shell and tube H.E, Plate & carbon block heat exchangers, safety valves, detonation arresters, flame arresters, rupture discs, condensers, GEA steam jet heating systems, Jet dust collectors, wet scrubbers, steam air heaters, natural draft cooling towers, Hot water Chillers, and PSA nitrogen plant. Show less Managing over all maintenance Emulsion Polymerization plant and associated Flammable materials bulk storage tank farms.Co-ordinate production & operation staff for maintenance issues & their timely rectification.Maintain contact with OEMs for constant performance monitoring of critical equipment's, troubleshooting faults and for provision of spares.Coordinate in annual budget preparation and provide feed back on equipment condition. Prepares PR, RFQ, quotations evaluations, cost estimation, vendor evaluation and selection and material inspection.Management of contractual and third party services for capital and in-house projects.Compliance to HSE standards in maintenance & project related activities on all plants. Show less Manage maintenance operations on monomer polymerization plant. Management of permanent and contractual manpower (supervisors & technicians) for all maintenance related activities at the plant.Investigate equipment failures and difficulties to diagnose faulty operation, and to make recommendations to maintenance crew.Designing and implementing cost-effective equipment modifications to help improve safety and reliability.Coordinate with engineering warehouse in defining critical spares stock requirements for newly installed equipment and replacements at plants to trim down excess on-shelf inventory and reduce cost.Prepares MTO, RFQ, quotations evaluations, cost estimation, vendor evaluation and selection and material inspection.Compliance to HSE guidelines in all maintenance related activities on all assigned plants. Show less Managing maintenance activities of Textile chemical Manufacturing plant specified as Ex-zones.Assist technicians on complex maintenance issues Plan, schedule and execute overhauls/annual shutdown on plants.Plan, schedule and implement PM and PdM schedules to achieve compliance with maintenance KPIs for min. backlog and failures.NDT ultrasonic thickness testing (UT) and DPI of pressure vessels & piping systems. Managing works for in-house repairs and overhauls.• implementation of ISO procedures and take corrective actions accordingly.Preparing MTO for projects, RFQ, quotations evaluation, cost estimation and compression.Execution of equipments installation erection & commissioning.Compliance to HSE standards in all maintenance related activities on both plant Show less

  • Manager Maintenance

    Jun 2013 - Dec 2013

  • Assistant Manager Mechanical Maintenance

    May 2011 - May 2013

  • Maintenance Engineer Grade-4

    May 2008 - Apr 2011

  • Maintenance Engineer Grade-3

    Apr 2006 - Apr 2008
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  Archroma pakistan limited

  Jan 2014 - now

  Maintenance manager

  Plant Maintenance & ProjectsMAINTENANCE MANAGEMENT :- Strategic planning, Setting up KPI’s & departmental budget management, preparation of RM, PM, CAPEX &OPEX Plans.- Management experience with Maintenance, production lines, Electrical, Mechanical and Instrument.- Provide Technical support on Reliability, Integrity, Condition Monitoring, Root Cause Analysis & Equipment life cycle (LCAM).- Maintenance & Repair, Troubleshooting of Plant equipements, Compressors, Gearboxes, Heat exchangers, Pressure vessels, HP Pumps.- OPX initiatives to make operation reliable, simple, cost effective- Benchmarking equipments efficiencies to improve OEE.- Equipments Retrofitting and reverse engineering to minimze maintenace costs.- Technical & Commercial Evaluation of offers & vendors site inspections.- Inspection and NDT of Pressure vessel, Reactors, Heat exchangers, storage tanks & In-Plant Piping.- Familiar with hydrocarbon plant and industrial standards API, ASTM, ANSI, DIN.- Knowledge of QMS ISO 9001, EMS ISO 14001, OHSAS 18001.- Participate in operational risk analysis, MOC preparation, SOPs development and Shop floor training.- Active team member PHA, JSA HAZOPs, incident & Near miss investigations & compliance reviews.- Mentor young and inexperienced engineers & promote teamwork activities- SHE Compliance & lead in sharing and implementation of best practices & learning lessons.PROJECT MANAGEMENT:- Managing Projects of different sizes and complexity from inception through safe commissioning & start-up tocloseout, including revamp, turnaround and shutdowns.- Coordinate and follow-up with cross-functional teams during execution of projects to achieve projectmilestones.- Project Engineering, Development of Project Network, Cost Estimates, CR, Forecasts & Reporting Sheets.- Review PFD, P&ID & Safeties selection & provide technical support.- Familiar with live hydrocarbon plant safety & execution requirements.- Ensure SHE Compliance during Projects. Show less