Muzaffar Ilyas Chohan

Experience

• 

  Procon Engineering Pvt. Ltd. (Master Group of Companies)

  May 2010 - now

   Overall monitoring of new product development and on time execution as per plan Product development quality evaluation from OEM for mass production. Coordinate with OEM purchase team for new product costing Products cost estimation, overhead calculation and manpower/machinery requirement. Vendor/supplier selection, evaluation and audits for improvement. Vendor/supplier parts cost negotiation, finalization and approval from management. Material arrangement from vendors/supplier for initial mass production phase Coordination with in-house departments Quality, Production, Supply chain & Maintenance regarding new projects completion as per plan and improvements activities. Handover of new developed parts to relevant departments for smooth mass production Implementation of Lean Manufacturing techniques to reduce wastages, improve quality and cost reduction. Show less  Scheduling and monitoring development activities throughout new development project Coordination with customer for new product development and mass production products design change implementation. Feedback from customer for new product development trials and take effective countermeasures to achieve customer satisfaction. Coordinate and monitoring of imported tooling, machinery and import parts In house tool (Dies, Assy Jigs & Inspection fixtures) manufacturing activities monitoring & trial. Team leads of in-house production line trials of parts and potential problem cause and countermeasure analysis. Training, evaluation and monitoring of associates (production, quality & development). Layout design for new projects and re-layout with lean production practices Work & time study of production processes for judging capacity for new project and continuous improvement at mass production stage Working on Kaizen implementation as a member and evaluator of Kaizen Committee. Team member of departmental 5S training & monitoring audits. Internal audit of quality management system and compliance Show less  Planning and assigning responsibilities to relevant associates (quality & development) Preparation of monthly presentation of quality performance report Problems root cause analysis and taking effective countermeasures Preparation and verification of documents like SOPs (Standard Operation Procedures), Inspection standards, PQCT (Process Quality Control Table). Implementation of various quality assurance tools e.g. Corrective & Preventive Action reports, Root Cause Analysis (5Y & 5M), Statistical Quality Control, and Calibration Testing of raw material & finish product (fabric, artificial leather, leather, foam, welding, sheet metal, wires, pipes and assy parts) in-house & outsource as per customer specification/standards. BOM (Bill of Materials) preparation and verification from relevant departments. Material spec and drawing study Prepare material requirement planning and arrange material for new projects and hand over to supply chain department for initial mass production requirement. Show less  Quality control & assurance activities monitoring of raw material receiving store Quality control & assurance activities monitoring of In-house production department (Fabric Lamination, Fabric Cutting, Stitching, Wire & pipe shop, Welding, Foam molding, Heavy Press Line & Seat Assy Shop) Monitoring customer complaints, do root cause analysis and take permanent countermeasures with relevant team to achieve customer satisfaction Preparation of quality feedback report for in house production problematic parts and take effective countermeasures for improvement Monitoring of the vendor supplied parts rejection ratio and achieving the quality targets by improvement from vendors. Show less

  • Snr. Manager Product Development

    Feb 2024 - now

  • Manager Engineering & Development

    Jul 2018 - Jan 2024

  • Deputy Manager Quality & Development

    Jul 2015 - Jun 2018

  • Assistant Manager QA/QC

    Jul 2012 - Jun 2015

  • Engineer QA/QC

    May 2010 - Jun 2012