Roney M Raj

Experience

• 

  SIIT Industrial Services Division,India

  May 2007 - May 2010

  Instrumentation Engineer

  • Developed and implemented instrumentation techniques and procedures for field instrument installations.• Estimated materials and labour requirements to complete jobs within budgetary and timeline requirements.• Achieved cost savings by developing functional solutions to field instrument calibration issues.• Performed troubleshooting and resolved any problems that arose within the instrumentation systems.• Supervised and instructed technicians in the calibration and configuration of smart and non-smart field instruments.• Prepare and organize technical documentation and operational procedures from equipment manufacturers, equipment users, and engineering personnel. Show less

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  Madarij Project Development Co. Ltd.

  Sept 2010 - Sept 2012

  QA/QC Electrical and Instrument Inspector

  • Conduct regular monitoring of all Electrical and Instrumentation work to ensure its compliance to the acceptable standards and quality.• Ensure that all material and equipment received on site are inspected, properly stored and confirm to the standards.• Carry out joint site inspection with SAPID (client) inspector to release hold points, signing various quality control records etc.• Reviewed drawings and blueprints to determine appropriate level of inspection required.• Preparation of loop packages and loop checking, pre-commissioning and commissioning as per interconnection wiring diagram, P&ID and as per loop package.• Ensured that all construction works are carried out in compliance of client Standards/Specifications, Quality and HSE requirements. Show less

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  Special Technical Services L.L.C., Oman

  Apr 2013 - May 2016

  QA/QC Instrumentation Inspector

  • Support implementation and improvement of QMS systems to deliver the quality products that meet/exceed customer quality expectations.• Performed visual, mechanical and functional verification of parts to ensure compliance to set specification and quality standards.• Identified and implemented new QC guidelines which cut inspection time by 30%.• Analyze all activities and non-conformance processes and evaluate all documents to ensure maintenance of optimal quality.• Maintained organized all records, documentation, and other files associated with quality engineering and inspection tasks.• Developed an internal complaint audit program to ensure the quality of complaint investigations and compliance with departmental procedures.• Performed initial inspections of equipment; in-progress inspection as required and final inspections upon completion to ensure quality production. Show less

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  Alfanar Construction

  Jun 2016 - Aug 2022

  • Preparation, implementation, monitoring, revision and updating of the project specific Contract Quality Plan.• Led efforts to audit existing procedures, identified lapses, wrote new corrective procedures in accordance with ISO standards.• Improved existing quality procedures and identified the key characteristics to be monitored in order to reduce recurring quality issues by more than 45%.• Streamlined return to vendor processes, improving processing time by 90%.• Developed and implemented best practices for defect prevention and continuous improvement.• Achieved desired COPQ by streamlining the inspection process and conducting employee training at regular intervals.• Implemented various statistical process control (SPC) techniques to eliminate the variations in the process, also to control and monitor the process. Show less • Performed quality inspections and drafted reports to detail non-conforming material issues.• Contributed to root cause analysis to determine core reason for failures and errors.• Educated suppliers about the company quality standards and timely communication with them for closing the quality issues.• Responsible for quality assurance, operations qualification, managing labor, and handling quality issues, reducing 15% task rejection by raising internal non-conformities.• Spearheaded layered process audit initiative, resulting in a 22% reduction of the in-house resource mismanagement and helped to maintain the document up-to-date.• Planned and evaluated new projects, consulting with other engineers and corporate executives as necessary.• Participated in continuous improvement by generating suggestions, engaging in problem-solving activities to support teamwork. Show less

  • QA/QC Engineer

    Feb 2021 - Aug 2022

  • QA/QC Engineer

    Jun 2016 - Jan 2021
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  L&T Hydrocarbon Engineering Limited

  Apr 2024 - now

  Manager(QA/QC-E &I)