Syed Haris Condition Monitoring Professional

Experience

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  SKF Asset Management Services

  Feb 2014 - Aug 2017

  Condition Monitoring Engineer

  I was responsible to facilitate Pakistan industry like Oil & Gas, Power Stations, and Cement Plant. Lead the maintenance team to resolve the trouble shooting in rotary Machines.Maintain customer logs, conducts review meetings with customer to resolve their issues.Carries out a job assessment visit & involves in contracting terms & conditions. Perform basic lube oil analysis to verify the early fault detection in rotary machines.Provide advanced trainings to industrial professionals including mid-management & top management.Carries out acceptance testing, involves in analysis & corrective actions of complex and/or critical machines.Lead the maintenance/overhauls of critical jobs to ensure that best maintenance practices are implemented & equipment is finally restored to its best condition. Reviews the final report from subordinates & databases for improvement.To get an early detection uses an alarming system e.g. Statistical, Band, Envelope Alarms.Use of Orbit Analysis, Phase Analysis and other verification tests for diagnostic.Having knowledge of signal processing I uses a customized settings for specific applications & verification tests.Uses IR Windows for thermal imaging where direct access is not available. Carries out boroscopy of equipment for internal inspection like gearboxes, turbines, compressors etc. Show less

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  Albario Engineering (Pvt) Ltd.

  Aug 2017 - Feb 2019

  Condition Monitoring Professional

  Leading the Condition Monitoring department with prime focus to Machinery Vibration Diagnostics, Reliability & Technical Training.GE-Bentley Nevada Online System-1, 3500 Rack and Scout Presentation at Customer Premises.Develop & document procedures for the proper use of Condition Monitoring activities, implementing machinery vibration engineering in-line with plant’s maintenance department to optimize the forecasts of scheduled maintenance; increase MTBF by applying RCM strategies & reduce overall costs. Carry out single and multi-channel machinery vibration diagnostics, troubleshooting & dynamic balancing, laser Alignment, Thermography, Boroscopy & cross-channel phase analysis techniques. Carry-out inspections, develop maintenance KPIs, perform root cause failure analysis (RCFA) to drive the continuous improvement process effectively, and also deliver technical training. Show less

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  Petro Rabigh

  Mar 2019 - Mar 2020

  Rotating Equipment /Condition Monitoring Professional

  As the Condition Monitoring Professional, some of my Roles & Responsibilities include;1. Lead the Vibration Inspector team through the daily condition monitoring activities, assigning all tasks concerning Phase-II Monomer Area of PRC. 2. Visit machine site and guide the team accordingly for any referral sub-tasks to trouble-shoot or root cause diagnose.3. Review the field acquired data by the team and concur it with PI Vision trending from DCS to synchronize the mechanical and process parts for accurate analysis.4. Utilize online monitoring for critical machinery using PI Vision, and Bently Nevada’s System1.5. Diagnose root cause for failure or malfunctioning assets by vibration, process parameters, on-site, physical & instrumentation data from mechanical seals and multi-stage integral machines.6. Make sure that all the machines are attended in the best way possible & every detail is taken care of and there are no understatements.7. Review the P&ID, Cross sectional drawing, technical data sheets of rotary equipment for detailed analysis/condition monitoring report. Show less

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  Freelancer- Self employed

  Apr 2020 - Dec 2020

  Condition Monitoring Consultant
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  BAFCO Reliability

  Jan 2021 - Jul 2022

  Condition Monitoring Consultant
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  NOMAC

  Jan 2021 - Sept 2023

  Condition Monitoring Engineer

   Leading the Condition Monitoring with prime focus to Proactive Maintenance, Predictive Maintenance and Preventive Maintenance. Follow the monthly PM plan through SAP for CBM related activities, raise the notification of problematic equipment and close the workorder in sap after completion the routine PM job. Carry out troubleshooting of Rotating equipment, single & two plane dynamic balancing, Infrared Thermography, Oil Analysis, Ultrasonic Inspection, and support in laser alignment. Involve the maintenance/overhauls of critical jobs to ensure that best maintenance practices are implemented & equipment is finally restored to its best condition. Developed and maintained detailed condition monitoring reports, highlighting trends, potential risks, and recommendations for preventive action. Prepare and maintained rotating equipment databases in Asset Health Machinery Diagnostic software. Raise the notification against problematic equipment and timely close the workorder in sap after completion the routine CBM PM jobs. Conduct In-house CM related technical training for maintenance/operation staff.  Perform technical evaluation and coordinate with the vendors for CBM related tools and software. Lead annual & on-call based Ultrasonic Thickness Survey of critical piping/boiler tubes with vendor.  Follow company safety procedures through Synergi life & ensure that proper incident reporting procedures are followed. Show less

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  ACWA Power

  Oct 2023 - now

  Sr.Condition Monitoring Engineer

   Responsible to lead the Condition Monitoring Department in the Shuaibah Cluster Including (2600 MW Solar PV Plant, 1200 MW Power Plant, 1020 MW Power Plant, 880,000m3/day MSF Water Plant, 600,000m3/day RO Plant, 250,000m3/day RO Plant, 212,000m3/day RO Plant, 120,000m3/day RO Plant). Successfully implemented a centralized condition monitoring system across multiple sites, improving reporting efficiency and data visibility. Review monthly CBM plan through SAP and assign the work to the team for multiple sites, and strict check on timely closure of all CBM work order with maintaining the quality. Collaborated with cross-functional teams, including maintenance and operations to ensure timely corrective actions based on monitoring results. Integrated the critical equipment overhauling plan with CBM and follow-up with plant team to execute the plan timely manner to ensure the plant reliability. Led root cause analysis (RCA) investigations to identify and address recurring issues, enhancing the overall reliability of plant operations. Participated in the development and implementation of continuous improvement projects toenhance predictive maintenance practices and reduce operational costs. Maintained compliance with industry standards and regulations, ensuring all monitoring activities adhered to safety and quality protocols. Managed the department budget, including forecasting costs for new equipment, software, and training, while ensuring cost-effective maintenance strategies. Collaborated with vendors and suppliers to evaluate new condition monitoring technologies and recommend system upgrades or replacements. Conduct the audit of rotating equipment databases in Asset Health Machinery Diagnostic software to facilitate data-driven decision-making. Trained the CBM team on the proper use of condition monitoring techniques to improve on-site equipment diagnostics. Designed and delivered training programs for plant teams on condition monitoring. Show less