Muthu Kumar

Experience

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  Top Glove

  Jun 2018 - Aug 2018

  Industrial Trainee

  *Improvement Projects*1. Calculated the gas consumption of water heater and Shanghai burner in the production line.2. Monitoring Vision Camera- To implement automation in detecting torn gloves.3. Proposed Auto-Sludge Removal at Primary Clarifier Tank- To increase the efficiency of sludge removalusing automation.4. Reduction of Calcium Nitrate In Coagulant Tank- To decrease the dilution of coagulant by water

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  Kuala Lumpur Kepong Berhad

  Sept 2019 - Mar 2023

  Production Engineer

  1. Operational Management- Managed daily operations of the clarification station, ensuring efficient oil processing and transfer to storage tanks.- Conducted weekly machinery inspections to reduce oil loss, extend equipment lifespan, and improve productivity.- Planned and executed annual machinery inspections with DOSH. 2. Process Optimization and Quality Control- Optimized processes, manpower, and costs to achieve high-performance plant operations, retaining RSPO certification for three consecutive years.- Collaborated with quality control teams to minimize processing losses and meet targeted oil extraction rates.- Implemented AI cameras to monitor bunch quality, improving efficiency and reducing manpower needs. 3. Sustainability and Safety- Coordinated Sustainability and OSH initiatives, including hazard assessments and compliance with government regulations.- Delivered health and safety training to over 160 workers, improving workplace safety and management practices. Show less

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  ABS Global

  May 2023 - now

  Project Manager

  Results-driven Project Manager with a solid foundation in engineering and program management. With over 2 years of experience, I specialize in enhancing production processes, leading teams, and managing projects. Proficient in leveraging data and engineering principles to drive operational efficiency and reduce costs. Recognized for problem-solving, strategic planning, and delivering solutions that align with company objectives. 1. Client SAP System Integration:- Led the full integration process with the client's SAP systems, encompassing planning, requirement gathering, and stakeholder coordination.- Developed integration files and technical documentation to ensure smooth connectivity.- Conducted testing and deployed solutions, resulting in enhanced data synchronization and operational efficiency.2. IoT OER Automation for Palm Oil Mills:- Created and defined technical specifications for IoT instruments to monitor sterilizer FFB processing and storage tank inventory.- Implemented a system to calculate daily Oil Extraction Rate (OER) using IoT sensor data, boosting production accuracy and visibility.3. Digital Integration & Automation of Tonnage and FFB Grading Data:- Deployed digital systems to automate and integrate tonnage and FFB grading workflows, minimizing the need for manual reporting.- Transitioned reporting processes to digital formats, improving data accuracy and operational efficiency.- Enabled real-time data tracking to support better decision-making and operational management. Show less