Gaurav Kumar Garg

Experience

• 

  UFLEX Limited

  Jun 2010 - Aug 2011

  Associate lab Analyst

  - Monitering,Analysis and Approval of Polyol, Polyurethane Resins.- Support in customer complaint analysis for prestigious customer like Bayer Material Science,Huntsman,BASF,Dow chemical.

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  Asian Paints

  Sept 2011 - now

  - Managed Approval of Decorative Paints (more than 300 SKU), Industrial OEM Paints,Resin and Emulsion,Paints Raw Materials,Packing Materials.- Handled sections monthly/daily Reports.- Quality Assurance implement by using various quality tools & techniques such as DMAIC, FMEA, Pareto, Histogram, Bar chart,GAGE R & R,Process Capablity Cp,Cpk to resolving quality and production issue occur on shop floor.- Analysis and management of Non confirming products during manufacturing.- Participating, Performing and Managed documentation of internal and external audits to Complaiance verification and enhance customer trust at organization.- Prepare/ Reviewed Standard operating procedures to ensure efficient operations and improving Quality culture.- Providing support to the team in troubleshooting and technical issues.- Collaborated with cross functional teams to streamline process and quality practices.- Customer Complaints end to end handling to deliver bussiness results by visiting sites,data driven trend analysis, taking support from central technical function team,using RCA,CAPA,Quality tools.- Domonstrated excellent communication, coordination, leadership, analytical and problem Solving skills.ACHIEVEMENTS:- Resin productivity improved 10% of overall production by implementing a new smart test method of %solid saved 45 min approval time per batch.This project implemented in all APL plants so impacted in large scale to achieve organization goals.- Implemented a liquid RM from manual to automation through following a water based batch process as per formulation by which productivity enhanced 15% per batch in cycle time.- Successfully completed FMEA for resin reactor as a key team member and production starting of 20T alkyd resin first time in kasna plant.- Six Sigma PIP Project completed for Reduction Paint Flushing from paint mixer to packing machine.Achieve cost saving 3.5 LPM.Tools Used: Minitab,DMAIC,QC Tools,Data and Trend Analysis,Power Point. Show less - Perform Quality tests for Decorative Paints, Industrial OEM Paints,Resin and Emulsion,Raw Materials and Packing Materials.- Handling of various lab instruments as GC,HPLC,UV spectroscopy,Karl Fisher Titrator, ICP-OES, Dupont impact Tester, Coupling Test Machine,Data colour, Brookfield viscometer.- Performing various random and schedule internal shop floor audits to enhance Quality Assurance and process strengthen.- Maintaining various sections daily/Monthly reports.- Self Assessment of Quality documents for elimination of quality and process gaps.- Implementation of kaizen/improvement suggestions for daily work and troubleshooting.- Ensure batch costing adjustment to cost reduction and improve efficiency. Show less

  • Executive Quality Assurance

    May 2018 - now

  • Office Quality Assurance

    Sept 2011 - Apr 2018