Aamer Ejaz

Experience

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  Fauji Fertilizer Bin Qasim limited (FFBL)

  Nov 1995 - Jan 2024

  • Led a team of 10 engineers and 20 technicians and streamlining operation/maintenance (predictive, preventive & corrective) on CMMS (SAP) based maintenance system on diversified equipment including LV/MV/HV motors, MCCs, switchgears, LV/MV circuit breakers, variable frequency drives, power transformers, back-up generators, cathodic protection system, data centers, CCTV, power quality system, UPS, PABX, HVAC, Chillers, mechanical electrical and plumbing (MEP), fire alarm protection system, DCS, PLCs, control valves and field instruments at Ammonia, Urea, DAP and Utilities plants.• Performed root cause analysis (RCA) to identify/eliminate electrical failure causes and resolve complex electrical problems.• Managed 2 X 26.3 MW GE frame 5 gas turbines with GE EX2100e excitation systems and G30 protection relays, field ground detection system. Ensure quality control of electrical equipment.• Spearheaded testing, inspection & maintenance of gas turbine generator/protection relays & synchronization of 13.8 kV switch gear (SF6), 2.4 kV switch gear (vacuum) & 480 V switch gear (air).• Implemented highest industrial standards of HSE, work permit procedures PTW, JHA, electrical equipment isolation procedures including Lockout/ Tagout (LOTO), while preparing annual budget of electrical unit (OPEX & CAPEX) and managing cash flows. Critically reviewing inventories of spare parts/consumables regularly and advising supply chain to maintain/up-grade material inventories.• Conducted technical bid analysis, and manage inspection lots.• Lead Civil Unit team in facilities maintenance management for residential buildings, suggest cost effective solutions, manage crisis and emergency situations, approve purchase requests, develop business case for high value purchases, prepare cost estimates for MEP projects.• Supervised purchases of electrical and mechanical equipment that was part of 60M$ Ammonia BMR project; negotiated with outside vendors to cut costs by 10%. Show less • Led planning and coordination of electrical preventive maintenance and overhauling activities during annual turnarounds and planned/unplanned maintenance shutdowns on SAP-based environment since 2001; effective forecasting of manpower and material requirements ensured timely availability of resources and improved asset reliability, availability and continuity.• Developed RCM/FMEA based maintenance process strategies enhancing system reliability and reducing downtime by 25% on CMMS (SAP) based platform. Effectively communicated with stake holders/ work order requesters for estimation of stock and non-stock material and labor/ external resources for cost effective and timely completion of planned and corrective maintenance work orders.• Facilitated weekly planning & scheduling and resource planning meetings. Provided technical support in reviewing equipment failure/ incident investigation reports, while suggesting reliability improvement plans to achieve operational excellence.• Created and implemented inspection, testing, predictive/condition based and preventive maintenance (PdM/CBM & PM) job plans, leading to 25% improvement in equipment uptime and up to 30% reduction in maintenance costs. • Streamlined Integrated Management System (IMS) for QHSE and DuPont Process Safety Management Procedures (PSM). • Drove continuous improvement in safety, reliability, efficiency & quality goals by analyzing electrical equipment maintenance data and site engineering/feasibility studies for new installations/modifications.• Streamlined Level III inspection, testing and overhauling of 2 x 26.3MW GE Frame 5 Gas Turbines and 36.6 MVA GE Generators during annual turnarounds of 2011 and 2012.• Proposed idea and performed feasibility study for replacement of conventional lights with LED lights for energy efficiency improvement, implementation of which resulted in energy & cost savings of up to 50%. Show less .• Rendered support in basic & detailed engineering, construction and commissioning projects, while aptly handling power generation by 2 x 26.3 MW GE gas turbines at 13.8 kV @ 60 Hz and power distribution system at 2.4 kV & 0.48 kV @ 60 Hz (AEG & ABB switch gears). • Led design review of single line and schematic/wiring diagrams of switchgears & motors, grounding/lightning system drawings/P&IDs submitted by EPC contractor, cable/generator sizing calculations, cable selection, UPS/ batteries for critical loads & indoor/outdoor lighting system ensuring that work aligns with project specifications and international codes & standards. Performed short circuit calculations of electrical system.• Reviewed feasibility, power system protection/ coordination and arc flash studies, equipment layouts, load list, area classification, equipment sizing calculations and data sheets.• Selected and evaluated electrical equipment for normal and hazardous locations (ATEX), ensuring compliance with safety regulations and reducing potential risks by 30%, while managing programmable logic controller (PLC) based electrical load shedding system and 60/50 Hz static and rotary frequency convertors.• Designed electrical system, generator room and substation buildings for FFBL tank farm area. • Prepared & processed electrical job packages, including preparation of complete electrical job scopes, bill of material/quantities (BOM/BOQ) &relevant drawings. Prepared PO specifications for electrical equipment i.e., LV/MV motors, switchgears, transformers, lighting system, and generators. Show less

  • Unit Manager-Electrical

    Aug 2013 - Jan 2024

  • Electrical Maintenance Planner

    Sept 2007 - Jul 2013

  • Lead Electrical Ammonia BMR

    Sept 2004 - Aug 2007

  • Technical Trainer-Electrical

    Jun 2001 - Aug 2004

  • Electrical Project Engineer

    Nov 1995 - May 2001
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  K-Electric

  Jan 2024 - now

  Manager Electrical

  Lead a team of 5 engineers and 8 technicians and streamlining operation/maintenance (predictive, preventive & corrective) on CMMS (SAP) based maintenance system on diverse E&I equipment including 3x130MW GE-9E gas turbine generators and 1x190MW HEI Steam Turbine generator, 220KV GIS, 170 & 250 MVA (15/220KV) power transformers, 220KV ABB protection relays RED 670, REC650, RET670, REB670 & REG670 etc.. Train professionals for skill development as KE approved Trainer.. Identify critical electrical assets, develop and maintain their lifestyle management program and database. Show less