Engr.Adnan Ali

Experience

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  Pak Elektron Limited

  Jun 2016 - Aug 2016

  Excelent Experinece • To work in assembly line of Deep Refrigerators and check out the processes from work in process assembly line to final assembly line.• Overall refrigeration and air-conditioning cycle• Supply chain management• Time-study of assembly• Production cycle• Manufacturing processes• Inventory management

  • Mechanical Engineering Intern

    Jun 2016 - Aug 2016

  • Summer Intern

    Jun 2016 - Jul 2016
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  ZAHOOR DIE CASTING, LAHORE.

  Jun 2017 - Aug 2017

  Mechanical Engineering Intern

  • Casting processes• Maintenance plans• Preventive maintenance of pressure die casting machines• Die stacking plans• Dies stacking layout design• Plans for troubleshot maintenance of pressure casting machines• Design for mold ejector pin• Hand on experience on rock-well hardness testing machine(HRC,HRB,HRV,HRA)• To check the work during casting and machining and check the part as per drawing• To identify the problems and technical issues and report to my supervisor for the permanent countermeasures Show less

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  Pakistan Industrial Technical Assistance Center-(PITAC)

  Jul 2017 - Aug 2017

  Mechanical Engineering Intern

  • Computerized numerical control machines (CNCM)• Numerical control(NC)• Ultimate tensile test machines(UTTM)• Computer aided designing(CAD)• Computer aided manufaturing(CAM)• Coordinate measuring machines(CMM)• 2-d drawing reading• Machine shop operations• Drilling and rimming operations• Semi and finish grinding operations• Annealing and tempering operations

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  MGA Industries Pvt. Ltd.

  Aug 2018 - Jul 2020

  Executive Quality Control & Assurance

  • Quality Management System (QMS), ISO 9001-2015• Perform Non-Destructive Testing (NDT) to check the material specifications• Responsible to compliance work according to API & ASME Standards• Develop Testing processes, and perform testing• Review Material Test Certificate Reports (MTC’s) and after meeting with specifications Go Green Signal for production• Set-up and maintain project filing systems according to company standards and project requirements• Keep maintain & revise Training plan and training curriculum record.• Create and review technical drawings, plans, and specifications• Implementing Best efforts to eliminate Bottlenecks during Welding to Ensure Best Quality at customer end.• Generate DIR (Defect Investigation Reports) and submit to Customer• Revise PQCT’s as per change in Change point control SOP’s Via ECN by considering revised Drawing by customer (OEM)• Participate in Quality related activities like KAIZEN Activities• Prepare KPIs of SQCDMS (Supplier, Quality, Cost, Defects, Management, Safety).• RCA for defective parts and problems at in house, supplier, and customer side by (2H & 5W & 3A & 5WHY?)• Perform Statistical Analysis of Data (Calculation of CP & CPK’s)• Management of 6S Activity (SORT, SET TO ORDER, STANDARIDE, SHINE, SUSTAIN, SAFETY) Show less

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  Standard Engineering Works (PVT) LTD.

  Aug 2020 - Oct 2022

  Senior Executive Quality Control Mechanical Engineer

  • Quality Management System (QMS), ISO 9001-2015• Reading and interpreting Engineering Blueprints. Check Grinding and finishing completed products & performing quality checks on completed products.• Coordinate with the Production Managers and Production heads for the necessary updates and changes required for Drawings.• Post-production Management and ensuring all projects are delivered as per the production schedule• Monitor production Yield (Output) and maintain minimum wastage as per product specifications• Analyze all Root causes for all fabrication issues and resolve same and implement all new process tools according to the required order.• Supervise and evaluate the performance of production personnel (quality inspectors, workers, etc.)• Updated Advance Quality Documents (Process Flow Diagram, PFMEA, & Control Plan) • Responsible to Identify areas for improvement and communicate these issues as well as possible solutions to upper management and perform KAIZENS.• Prepare reports on a regular basis after final inspections.• Worked together with Cross-Functional Team (CFT) Management, Manufacturing Engineers, Welding Engineers and Quality Engineers to improve the welding and frame assembly process.• Investigated cause(s) of part defects, as well as completing 8D to Customer. Implemented changes that were needed because of a Customer Concern.• Managed any Non-Conformances sent from our customers and submit effective countermeasures against QFBRs to customers• Investigated cause(s) of part defects, as well as completing 8D to Customer. Implemented changes that were needed because of a Customer Concern. Show less

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  Stanley Industries

  Dec 2022 - now

  Deputy.Manager QA/QC | Stanley Industries

  • Conduct Quality Audits with OEMs (HACPL, PSMCL, IMC)• Prepare PFCs, PLCs, and MQCs for newly developed parts• Manage PFUs (Problem follow-up sheet) for In-house, customer end, and newly developed parts & take possible preventive actions to achieve satisfactory quality• Manage and handle all SQM documents and prepare QCDMS KPIs• Prepare 8-D reports against Critical Problems shared by Customers and conduct RCAs for In-house and at-customer end problems by using 2H, 5W, 3As & 5WHY? Principles• Implementation of 7QC Tools.• Responsible to Conduct & manage documentation for LVPT & HVPT • Conduct SPC (Statistical Process Control) analysis for the improvement of product’s quality before entering into mass production phase• Prepare & evaluate SDS (Sample Data Sheets) reports for newly OTS (Off Tool) Samples• Responsible to update Quality procedures as per Valuable Customer demand• Worked with PPAP documentations for New production part approval till SOP Show less