Bhavana Khairnar

Bhavana khairnar

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location of Bhavana KhairnarStuttgart, Baden-Württemberg, Germany
Followers of Bhavana Khairnar353 followers
  • Timeline

  • About me

    Process Engineer - FARO Technologies Stuttgart, (FARO Europe GmbH)

  • Education

    • Savitribai phule pune university

      2017 - 2020
      Bachelor of engineering - be mechanical engineering
  • Experience

    • Fukoku india pvt. ltd.

      Sept 2020 - Mar 2021
      Quality assurance team lead

      Managed the after daily dispatch planning, Pre-Invoice Generation (PDIR), Rejection Highlighting onProduction line, Daily data Update, Audit, and Ensured zero customer complaint.

    • Te connectivity

      Apr 2021 - Jun 2023
      Process engineer

      • Oversees and assesses existing processes and workflows. Optimizes productivity by designing, implementing, and testing new procedures.• Implement the lean and change management practices flexibly with team by commitment, analytical thinking and working to maintain high quality standard.• Assemble reports to document process status and changes, track the metrics by confidently handling MS office (Word, excel, PowerPoint) to discover area for improvement by monitoring and communicate the findings and proposals to upper management.• Perform process simulation and troubleshooting for complex issues and tasks to find out production strategies and provide thorough instruction for successful implementation of process changes bydeveloping routine and best practices to ensure product quality.• Drafting process ideas for cost reduction initiatives and improve production rates, developing standardized operating work instructions for the upgraded process.• PCN preparation for all the changes related to product/process. • 5 Why Analysis and permanent solution implementation for internal and external customer concerns using Operational excellence and technical excellence tools. • Implement appropriate process validation procedures and documentation to achieve operating efficiency while meeting regulations, Prepare and review the SOP’s and documents for NPD projects.• Provide leadership in day-to-day operations of the value streams in Goldstar, optimize the value stream map using the lean techniques to improve process value.• Reduce the DIOH by optimizing overall inventory using SAP ERP essentials and E-Kanban implementation.• Preparation of PFC and PFMEA by identifying failure modes that contribute to IC or EC to improve the reliability and quality by early identification and elimination of potential product/process deficiencies. • Implement Kaizen activities to eliminate waste, improve the efficiency and enhance time management. Show less

    • Faro technologies

      Jul 2023 - now
      Process engineer

      • Supported in Product Development initiatives into manufacturing processes through NPD process by completing various manufacturing related tasks such as, Design for Manufacturing (DFM), validation protocols and workflow improvements. Ensuring key design requirements, tolerances and manufacturing requirements are identified and met for NPI projects.• Conducted and participated in team meetings to improve products and processes. During product team meetings, ensured valid input relating to product design/development, production issues, and quality issues related to field failures.• Reviewed specifications and conferred with R&D, Quality and Manufacturing, and Service personnel to resolve design problems related to material characteristics, dimensional tolerances, service requirements, manufacturing procedures and costs of tools.• Acted as a liaison between R&D, Production Service and Quality ensuring that changes or new products properly address Manufacturing, Service and Quality requirements.• Coordinated introduction of product changes or new products by ensuring that procedures and diagnostic protocols are released at the appropriate time, parts have been received, and tools are available.• Performed failure investigations on non-conforming material and finished products, especially in the areas of mechanical systems and electronic components. Analysed customer complaints and Quality reports in order to implement preventive and corrective actions.• Designed automated manufacturing tests, diagnostic protocols, and drive enhancements to existing processes to improve yield, quality and performance.• Reviewed engineering documents, submits revisions, obtained change approvals and upload documents in the control systems.• Created and maintained process guidelines, routings and work instructions for assigned projects and product lines.• Developed preventive maintenance plans for manufacturing equipment’s and fixtures, calibration procedures, work instructions. Show less

  • Licenses & Certifications