Experience

• 

  El sewedy power cables

  Dec 2008 - now

  𝘒𝘦𝘺 𝘈𝘤𝘩𝘪𝘦𝘷𝘦𝘮𝘦𝘯𝘵𝘴:Implementing and maintaining the Quality Management System (QMS) for automotive lines, ensuring compliance with IATF 16949 standards.Securing ISO/IEC 17025 accreditation for SC laboratories, demonstrating technical competence and adherence to international standards.Achieving EGAC accreditation for the U.I.C physical lab (El Sewedy Cables) according to ISO/IEC 17025:2005 requirements.Conducting calibration activities for all equipment in the special cables factory, both internally and through NIS and CCG.Executing approval tests such as BASEC, NF, VDE, IMQ, KEMA, and UL.Developing Quality Control Plans (QCPs), Inspection Test Plans (ITPs), and Factory Acceptance Test Procedures (FAT).Applying non-electrical testing scopes of IEC, BS, VDE, DIN, and HD standards for factory cable products.Managing and documenting customer complaints, sales return files, scrap control systems, and factory performance metrics in accordance with ISO 9001:2000, ISO/IEC 17025, and ISO/TS 16949 requirements.Issuing monthly and annual evaluations for suppliers and raw materials, supplier problem reports, meeting minutes, and customer conformity notices.Providing certificates of conformance to clients and updating materials as necessary.Implementing and adjusting sampling and quality control plans, overseeing non-conforming products.Creating and executing potential failure mode and effects analysis (FMEA) and contingency plans for product testing.Conducting flame test propagation (Part 1, Part 3 Cat A-B-C) and statistical studies for LEONI (MSA, SPC, CPK, Full Validation) as per ISO/IEC 17025 standards. Show less 𝘒𝘦𝘺 𝘈𝘤𝘩𝘪𝘦𝘷𝘦𝘮𝘦𝘯𝘵𝘴:During the work mission of my manager, Dr. Tamer Sabry El-Shazly, in Tanzania:Supervised and managed all activities of the SC, FO, and MW laboratories, ensuring precise testing, analysis, and reporting.Worked closely with operation managers to create and implement strategies, objectives, and business plans that met quality standards and customer requirements.Played a pivotal role in the selection and approval of new suppliers for materials and outsourced semi-finished products, ensuring high quality standards.Compiled and delivered monthly performance reports on factory output, offering insights and recommendations for continuous improvement. Show less 𝘒𝘦𝘺 𝘈𝘤𝘩𝘪𝘦𝘷𝘦𝘮𝘦𝘯𝘵𝘴:Spearheaded the development and design of experimental protocols, SOPs, and procedural enhancements.Played a pivotal role in procedure reviews, proposing updates and modifications to optimize operations.Provided comprehensive training and guidance on the utilization of testing equipment.Vigilantly monitored and ensured the timely implementation of biological quality control measures, ensuring consistent product quality.Facilitated the issuance of quality control reports to suppliers, addressing material-related issues promptly.Oversaw production processes, meticulously reviewing batch records, lab reports, and certificates of analysis (COAs) to ensure the efficient release of finished products. Show less 𝘒𝘦𝘺 𝘈𝘤𝘩𝘪𝘦𝘷𝘦𝘮𝘦𝘯𝘵𝘴:Supported QC stability testing, meticulously preparing and maintaining stability records and summaries.Evaluated new materials for cable manufacturing processes, ensuring compliance with standards.Executed diverse analytical testing procedures following manufacturing and QC SOPs.Enforced timely biological QC measures to uphold product quality standards.Contributed to industrial and R&D qualification and validation initiatives, alongside routine maintenance activities.Produced Certificates of Analysis (COAs) for custom blends, rigorously testing properties and confirming adherence to specifications. Show less

  • Non-Electrical Lab. Manager

    Jan 2021 - now

  • Quality Control Manager

    Mar 2022 - Jul 2022

  • Type Test Lab. Section Head

    Jan 2015 - Dec 2020

  • Quality Assurance Officier

    Dec 2008 - Dec 2014