
Sagar B.
Plant Supervisor

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About me
Operations & Operational Excellence Head: Visionary, Strategist & Lean Practitioner
Education

Birla Institute of Technology and Science, Pilani
2010 - 2012Master of Engineering - MEng Manufacturing Systems 9.53
Walchand Institute of Technology, Solapur
2005 - 2009Bachelor of Engineering - BE Mechanical Engineering 68.56%
Experience

R.M. Enterprise
Apr 2009 - Jul 2010Plant SupervisorMotivated operators, improved production rate by developing and implementing fixtures, executed production plans, and achieved daily production targets, which improved product on-time delivery from 70% to 86%.

Birla Institute of Technology and Science, Pilani
Jul 2011 - Dec 2011Research FellowshipMapped the Value Stream of the fastener manufacturing facility and proposed the future state map meeting customer matrices within the budget plan.

SKF ISEA
Jan 2012 - Jun 2012InternAcquired knowledge of Process Capability, Measurement System Analysis, Regression, and Design of Experiments and practiced the tools to improve the first-pass yield from 80% to 85%.

Lakshmi Precision Screws Limited, Rohtak
Jul 2012 - Sept 2013Quality Assurance ManagerCreated quality performance reports, identified gaps, drove improvement initiatives and achieved right-first-time quality from 85% to 93% for customer satisfaction

Uttam Galva Steels Ltd.
Oct 2013 - Jun 2015Business Excellence ManagerDeveloped 20 Lean Six Sigma Green Belt Leaders, facilitated them to complete 20 high impact cost saving projects in Production, Planning, supply chain, and Information Technology to improve equipment and process efficiency and gained 1.5% additional profit

Crane ChemPharma & Energy
Jul 2015 - Feb 2024Transferred $15M Business from UK to India, Converted 6% loss into 13% profit by 2022, 21% profit in 2023 and continuing journey of profitable growth further. Directing Production, Planning, Procurement, Stores, Quality Control & Assurance, Manufacturing Engineering, Operational Excellence, Engineering, EHS, Maintenance and shipping domains for profitable growth Acknowledged for completing the project within 2 years while overcoming challenges during the pandemic, led the $20M effort to relocate a $15M Check Valve business from the UK to India Established a new aseptic valve factory, built and implemented manufacturing strategy and accomplished consistent revenue growth with a 13% CAGR and profit growth with an 18% CAGR over 4 years. Conceptualized the organization's vision & mission, created a road map for continuous improvement, execution of road map brought a 7% improvement in product cost, which resulted in 15% revenue growth.
Operations Head (VSM) Check Valve (Business $15M)
Jan 2021 - Feb 2024Project Manager
Aug 2020 - Mar 2022Value Stream Manager Aseptic Valve (Business $5M)
Dec 2016 - Dec 2020Business Excellence Manager
Jul 2015 - Nov 2016
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STEELSTRONG VALVES (I) PVT LTD
Mar 2024 - nowVice President Operations
Licenses & Certifications

Championship in 7 Lean Tools
Crane ChemPharma & EnergyJul 2015
TPM Instructor
JMACFeb 2015- View certificate

Lean Six Sigma Black Belt
Benchmark Six SigmaJun 2013
Honors & Awards
- Awarded to Sagar B.Being Crane Award Crane Feb 2019 Bagged Crane India's the first Being Crane Award
- Awarded to Sagar B.Mr. Crane Business System Award Crane ChemPharma & Energy, Satara Feb 2019 For being a Lean Manufacturing Mentor
- Awarded to Sagar B.Business Excellence Award Uttam Galva Steel's Limited Jan 2015 For outstanding contribution towards Business Excellence Initiatives
Languages
- enEnglish
- hiHindi
- kaKannada
- maMarathi
- teTelugu
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