Mahmoud El Manakhly MBA , LSSGB , CRL

Experience

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  Santa Fe International Drilling Co.

  Nov 1997 - Dec 1999

  JR. Maintenance Engineer

  MissionSafely execute the electrical system CM and PM on the Rig. Key contribution - Responsible for the Rig Periodic preventive maintenance by using R.M.S (RIG MANGEMENT SYSTEM)- Problem solver for all corrective jobs related to the electrical and instrument systems on the Rigs as: - Diesel Engine (CAT.) with (ROSS HILL) control system, drilling Rotating Equip. (Top drive, Rotary table) with D.C Motors (752HP), B.O.P (BLOW OUT PREVINTIVE), MUD System, A.C motors, MCC control panels lighting panels, Electrical cranes that work by M.G set, Jacking system & its control console, Instrumentation as (Flow, Level, Transmitters… Pneumatic valves), Fire alarm system and Gas detection system and Public Address. Show less

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  Citro

  Jan 2000 - Apr 2002

  Maintenance Electrical Shift Engineer

  MissionResponsible for handover and acceptance of electrical system from the OEM and contractors.Ensuring the smooth operation of the equipment during the initial operation stage and 1st plant startup.Lead group of technician for safely execute the electrical system CM and PM during the shift. Report to electrical supervisor any abnormalities and findings related to electrical systems. Key contribution - Following up the site electrical system construction which done by (ABB) Contractor during Construction Phase.- One from a team consists of four engineers planning for in-house CMMS (Computerized Maintenance management system) based on Access data base.- Problem solver for all corrective jobs related to the electrical equipment as: - 4 Diesel engine (Kohler power system) 6 MVA, Medium voltage switchgear 11KV (ABB), Oil type transformer 6 MVA (ABB), Low voltage switchgear ,Medium voltage air compressor (ATLAS COPCO), Boilers 16 BAR (COCHRAN),Chillers with (TRANE COMP.),Demineralization plant , Frequency drives (ACS 300/600) ABB , Lighting system, Ammonia injection plant with (SIEMINS) control panel , Pagging station (SIEMINS) and Waste water treatment station. (YIT Manf.)- Follow up and implement the periodic preventive maintenance for plant electrical systems. Show less

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  EDF

  May 2002 - Nov 2008

  MissionAccountable for electrical systems reliability, availability and efficiency.Technical support for electrical supervisor and electrical team.QA for plant electrical system.Work closely with the Maintenance Manager to ensure adherence to company policies and procedures, prepare department budgets (OPEX/CAPEX), cost control measures and maintenance KPIs.Key contribution - Preparation, planning and scheduling for all the maintenance & overhaul activities related to electrical systems.- Successfully lead completion of four annual planned plant outages (1-Month each) with 0LTI and 0 rework. - Study and carry out engineering and plant design modifications (CRN) in order to enhance the plant’s availability, reliability and efficiency.- Preparation of the electrical systems maintenance procedures (i.e. working instruction).- Creation of The PPM (Periodic preventive maintenance) in the CMMS (MP2I).- Risk assessment for electrical critical activities.- Assess the behavior of critical equipment and define bad actors in operation at least once a year to propose maintenance policy improvements to Maintenance Manager (technical and financial justification required)- Establish the Work Orders to mend equipment when a problem occurred. Then analyze taken risks (safety, availability, environmental hazards etc…)- Maintain liaison with vendor organizations, with responsibility for acting independently on technical matters.- Review of the spare parts stock (Min-Max), adjust and order the new spare parts required.- Member in the C.F.T (cross functional team) responsible for implementation and maintaining the integrated management System (ISO 14001, 9001 and OHSAS18001). Show less MissionResponsible for handover and acceptance of electrical system from the OEM and contractors.Ensuring the smooth operation of the equipment during the initial operation stage and 1st plant startup.Lead group of technician for safely execute the electrical system CM, PM and condition monitoring. Report to electrical supervisor any abnormalities and findings related to electrical systems. Key contribution - Successfully support completion of two annual planned plant outages (1-Month each) with 0LTI and 0 rework. - Problem solver for all corrective jobs related to the electrical equipment as: - Generator (340MW, 18KV) Toshiba, GIS (220 KV) Alstom, H.V transformers (420 MVA, 18/220KV) & (30MVA, 18/6.6KV), M.V switchboard (6.6 KV), L.V switchboard, Batteries, Rectifiers, U.P.S, Emergency diesel engine (1.2MVA) and Fire detection system.- Follow up and implement the periodic preventive maintenance for plant electrical systems. Show less MissionResponsible for electrical system construction, commissioning and startup.Follow up and responsible for STOC (system turn over commissioning), STLM (system transfer locking management) and PCFO (provisional certificate for operation).Report to electrical commissioning manger the project progress and challenges.Key contribution - Commissioning, Testing & Start up for all electrical system in the Plant as:- H.V transformers (420 MVA, 18/220KV) & (30MVA, 18/6.6KV), M.V switchboard (6.6 KV), L.V switchboard ,Batteries, Rectifiers, U.P.S, I/P-O/P tests & loop check with electric equipment & D.C.S, Lighting system ,Emergency diesel engine (1.2MVA) and Preparation for synchronization with Egyptian Network. Show less

  • Electrical Technical Office Engineer

    May 2004 - Nov 2008

  • Senior Maintenance Electrical Engineer

    May 2003 - Apr 2004

  • Commissioning & Start up Engineer

    May 2002 - Apr 2003
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  Methanex Corporation

  Dec 2008 - Aug 2021

  MissionResponsible for Methanex maintenance department: “Mechanical, E&I, Inspection, Planning, General services, Projects & Turnaround”Lead group of 5 maintenance superintendent, 25 maintenance engineers/supervisors and around 100 technicians. Ensure Safe, reliable, and sustainable maintenance processes and practices to achieve company objective.Responsible for team selection, organizational effectiveness, team competency assurance and performance review. Ensure adherence to company policies and procedures, prepare department budgets (OPEX/CAPEX), cost control measures and maintenance KPIs.Key contribution - Member in SMT (Site Management Team) responsible for developing strategies and company procedures.- Member in GMMT (Global Maintenance Management Team) within all organization global sites.- OE review and use lean manufacturing tools to optimize all maintenance process. - Develop new work scheme during 2020 COVID Pandemic. Show less MissionResponsible for Methanex Turnaround organization.Lead group of 4 Planners, 2 Schedulers, Cost controller, Turnaround coordinator during preparation phase.Managing Turnaround execution team including all maintenance teams and representative from each department.Ensure compliance with organization safety priorities (People, environment, asset, and production) respectively. Influence a culture where job priorities are risk based respected (Safety, quality, schedule, and cost) respectively.Key contribution - Manager for 1st Plant Planned Turnaround “550,000 Man-Hrs., 1100 contractors, 20M$, 45 Days Schedule”. - Develop TAR charter including organization chart and describing all project phases "Initiation, Detail planning, Contracting, Pre- execution, execution and Close out.- Member in GPTT (Global Planning and Turnaround Team) within all organization global sites. Show less MissionResponsible for maintenance planning & scheduling, Shutdowns , asset management and Performance optimization for maintenance department.Responsible for maintenance services and manpower supply contracts. Lead group of planning and scheduling engineers. Influence a culture where job priorities are risk based respected (Safety, quality, schedule and cost) respectively.Support Reliability and PSM functions for developing KPIs, asset management and CMMS quality checks.Support EIC and Mechanical superintendents to ensure optimum alignment between maintenance sections. Work closely with the Maintenance Manager to ensure adherence to company policies and procedures, prepare department budgets (OPEX/CAPEX), cost control measures and maintenance KPIs. Key contribution - S/D manager for around four successful opportunistic S/Ds with 0 LTI and 0 Rework.- Develop opportunistic S/D and TAR procedures.- Lead the daily and weekly planning meeting between maintenance and operation to align the plant activities.- Lead the performance optimization and KPI weekly meeting within maintenance department.- Ensure that all maintenance work is planned and scheduled to a level appropriate to its level of complexity.- Develop backlog management procedure to monitor and control all maintenance backlogs.- Initiate several business cases for lean maintenance (Spare parts, manpower utilization ,PM review,….,etc)- Utilize the CMMS system (Maximo) to generate performance reports for evaluation and effective feedback.- Integrate Maximo with reporting software as intelligent reporting and decision making tool.- Integrate Maximo with (Incident Management system) seeking for effective follow up on incident actions.- Integrate Maximo with PI (Plant Information) for enhancing switch over plan, frequency meters,…etc) Show less MissionResponsible for establishing and lead the electrical maintenance discipline for Damietta Plant Site; liaising with the construction of the plant during Project phase.Accountable for plant electrical systems maintenance, availability and reliability in the operation phase. Lead group of engineers and ensure for safely execute the electrical system CM, PM and condition monitoring. Work closely with EIC superintendent to enhance the team performance, training gap analysis and development programs. Key contribution - Interview and recruit the suitable electrical maintenance calibers.- Build the electrical maintenance infrastructure including discipline action plan, procedures, tools and workshop.- Direct supervision of EMethanex electrical maintenance and technical disciplines during Damietta I Plant construction, commissioning, start-up and normal operation phases.- Establish clear guidelines for the development of written procedures to be followed by electrical maintenance personnel during Pre-Commissioning, Commissioning and Start up of Damietta I Plant.- Conduct annual and periodic reviews of the electrical maintenance personnel POP’s (Performance Optimization Program) according to the guidelines determined by the Site Management Team Business Plan.- Effectively manage the electrical maintenance Group Budget and Capital allocated expenditures.- Ensure the provision and management of the Two Years Spares for critical electrical equipments.- Support in developing electrical equipment Preventive, Predictive, and Corrective maintenance Programs using CMMS (Maximo).- Accountable for all electrical plant equipment problems solving (Generator (16MW, 6.6KV) Jeumont, transformers (2.5MVA, 6.6/0.4KV), M.V switchboard (6.6 KV), L.V switchboard, Batteries, Rectifiers, U.P.S and Emergency diesel). 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  • Maintenance Manager

    Jan 2017 - Aug 2021

  • Turnaround Manager

    Jan 2017 - Dec 2017

  • Maintenance Planning Section Head, Shutdown Manager

    Jan 2014 - Dec 2016

  • Electrical Section Head

    Dec 2008 - Dec 2013
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  Atlantic Methanol

  Sept 2021 - now

  Maintenance/Reliability Manager

  Atlantic Methanol is JV Chevron & Marathon OilMissionResponsible for Atlantic Methanol maintenance and reliability department: “Mechanical, E&I, Reliability, Planning, General services, Projects & Turnaround”Lead group of multinational maintenance superintendent, supervisors, engineers, and around 125 national technicians.Ensure Safe, reliable, and sustainable maintenance processes and practices to achieve company objective.Develop training and succession plans to support organization nationalization.Ensure adherence to company policies and procedures, prepare department budgets (OPEX/CAPEX), cost control measures and maintenance KPIs.Key contribution - Review all maintenance processes and reliability frame of work and procedures,- Initiate improvement action plan. Show less