Hanamantrao Khade

Experience

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  Silwester Textiles Ltd, Boisar.

  Aug 2004 - May 2007

  Dy Dyeing Manager

  This plant is the Process house having batch type process with capacity 75,000 meters of woven fabrics per day. The product range was of Suiting (Piece & Top dyed), Shirting (Top dyed) fabrics of 100 % Cotton, PC, PV blends.Key Responsibilities• Was Responsible for overall dyeing and finishing performance • To submit right lab dips and monitor lab to bulk co-relation.• Responsible for all types of product development and shop floor trials.• To set up and monitor bleaching, dyeing, shade grouping, finishing process parameters and approve the same for next process.• To attend the customers for new developments and complaints, if any.Key Achievements• Formulated plan for ensuring production, Quality through quality auditing, quality evaluations and declaration of quality ratings.• Implemented best procedure and systems at each stages of fabric dyeing & reporting to the management on daily production update at the factory so that the shipments are monitored for timely delivery.• Conducted ‘SWOT’ analysis and utilized findings for designing customized strategies to enhance customer services Show less

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  Creative Textile Mills Ltd, GIDC, Vapi, Gujrat.

  Jun 2007 - May 2010

  Dy General Manager - Processing ( Dyeing & Finishing )

  This plant is the composite textile mills having semi continuous & batch type process having capacity 65,000 meters of woven fabrics per day. The product range was of Home textiles, Shirting (Top dyed), Knits, piece dyed fabrics of 100 % Cotton of wider width.Key Responsibilities• Overall RFT based processing performance in terms of productivity, reprocess, shade matching,, Quality, Customer satisfaction, maintenance.• Responsible for overall dyeing performance and all type of product development trials on shop floor.• Responsible for lab to bulk production monitoring, develop and submit right lab dips with right dyestuffs.• To coordinate each activity of manufacturing right from grey issue to packing, final approval from customers & dispatch.• To trouble shoot various problems of manufacturing.• Overall cost control of the processing.Key Achievements• Displayed credentials in developing scouring & bleaching, dyeing and finishing recipes for effective RFT to 95 %.• Successfully developed Home furnishing products in 100% cotton processing house.• Recognized for reducing the breakdowns below 3% by PM and Cost saving by 17 %.• Holds the credit of packing up to 95 to 97% reducing finish fabric rejection below 5% • Drove initiatives to set all required quality parameters for cotton, synthetic fabric for home textile with existing system• Led & guided Group team to achieve the GOTS certification for Organic cotton from Control Union Certifications Mumbai Show less

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  Southern Range Nyanza Ltd. E Africa.

  May 2010 - Dec 2012

  Plant Head - Processing ( Woven & Knitt )

  This plant is composite textile mills having Continuous & batch type process having capacity 75,000 meters of woven fabrics; 11 MT of Knits per day. The product range of SRNL was of Suiting, Shirting, Knits, Home furnishing dyed and printed fabrics of 100 % Cotton, PC, PV blends, 100 % Polyester. Key Responsibilities• Responsible for overall performance of the plant production with optimum efficiency, Quality, Customer satisfaction & profit.• Responsible for overall RFT based processing (bleaching, dyeing, printing & finishing) performance in terms of productivity, reprocess, shade matching, plant maintenance, Raw material (Dyes & Chemicals) procurement.• To coordinate each activity of manufacturing right from grey issue to packing, final approval from customers & dispatch.• To interact with customer on any developmental or complaints issue, if any.• To trouble shoot various problems of manufacturing.• Overall cost control of the plant by Machine, Materials, Manpower.Key Achievements• Successfully planned and produced the quality fabrics to produce 10,000pcs/day of knitted T shirts & 1500 sets/day of security uniforms & 60 to 65 thousands of meters of finished fabrics for general market by enhancing 25 % plant performance.• Successfully designed and modified process, products and mentored staff, associates on technical skills for RFT % enhancement to 92 % approx. resulting 27 % approx. cost saving.• Special appreciations received from Armed forces, different security agencies/institutions from countries like Uganda, Rwanda, Kenya, Tanzania and South Sudan for consistent quality Uniform supplies with full compliance and Zero complaints. Show less

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  The Ruby Mills Ltd.

  May 2013 - May 2015

  Head Dyeing Department

  This plant is the continuous and batch type with Suiting, Shirting, ladies wear fabric processing with Capacity 125,000 meters per day.Exclusively piece dyed processing of 100 % Cotton, Polycot and Poly viscose blended fabrics and interlining.Key Responsibilities• Overall RFT based processing performance in terms of productivity, reprocess, shade matching, cost reduction, Quality, Customer satisfaction, maintenance.• Process house laboratory for lab to bulk production monitoring, develop and submit right lab dips with right dyestuffs.• To interact with customers on any developmental or complaints issue, if any.• To trouble shoot various problems of manufacturing.• Overall cost control of the plant by Machine, Materials, Manpower.Key Achievements• Successfully streamlined the production of processing to 95 % RFT basis, appreciated by all customers for consistent quality.• The overall effective packing production increased from 65000 meters / day to 100000 meters / day • Successfully set up & streamlined the production on Monforts -Thermex m/c (E control – Thermosol process).• Rejection of the fabric due to the various defects was controlled by Technical training, motivating the staff & associates.• Successfully reprocessed previous defective dyed inventory of one million meters with approx. 80 % “A” grade packing. Show less

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  Sunflag Group (Nigeria) Limited

  Jan 2015 - Feb 2017

  Deputy Business Head cum Senior Processing Manager

  This plant is composite textile mills having semi continuous & batch type process having capacity 85,000 meters of woven fabrics; 15 MT each of Knits & Terry Towels per day. The product range was of Suiting, Shirting, Knits, Home furnishing dyed and printed fabrics of 100 % Cotton, PC, PV blends, 100 % PolyesterKey Responsibilities• Overall plant performance for production with optimum efficiency, Quality, Customer satisfaction & profit.• To coordinate each activity of manufacturing right from weaving, grey issue to packing, raw material procurements and final approval from customers & dispatch.• To interact with customer on any developmental or complaints issue if any and streamline the sales w r t planned capacity of the plant. • To trouble shoot various problems of manufacturing.• To act as a Mentor for whole Group Team for Technical training.Achievements• Developed the confidence for the products in the buyer’s mind since it’s a BUYER’S market today.• Successfully developed competitive dyed shades, finishes for different qualities of fabrics to counter the influence of Chinese & Indian fabrics in the African market. • Successfully developed & launched two suiting products in the market.• Major steps cum corrective actions taken to reduce the product cost without affecting quality.• Plant is successfully making profit from October 2015 onwards. Show less

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  Welspun World

  Feb 2017 - Oct 2021

  Deputy General manager of Textile Processing

  This is the modern Continuous 100 % Cotton, Polycot Terry Towel processing plant having capacity 155 MT/Day.Present Key Responsibilities as• Overall Production & Quality with RFT 98.50 %• Stabilization of production and quality at optimum level of Terry Towel division for optimum “A” Grade packing (98.50 % on weight) with lowest rejection.• Overall cost control by cost saving initiatives.• Trouble shooting for overall Terry Towel division.• To work towards safety, Health and environment of plant and people.Achievements• Successfully achieved production targets up to 99.17% against budgeted. • Successfully stabilized production and quality and achieved final “A” grade packing target up to 98.17 % against 98.50 % on weight of finished fabric by online trouble shooting.• Successfully controlled overall process cost by 6.0 % against business plan.• System development and implementation through technical training, counselling initiatives among the piers, subordinates & associates.• Well versed with All ISO 9001:2015 - QMS, ISO 14001:2015–EMS, ISO 45001:2018–OHSAS, SA–8000:2014 audits and different Customer’s compliance. No NC till date.• Well versed with Chemical management system, trainings and developed second line to lead• Successfully recruited GETs & achieved “Best Technical Mentor” award for Welspun Textile Division, Anjar.• Successfully led Cleaning mission” Swachch Welspun Abhiyan” – Zone coordinator and won Gold award at group level.• Successfully led to won “India Green Manufacturing Challenge Award” to Welspun Textile division, Anjar at national level. Show less

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  Sarla Performance Fibers Limited

  Oct 2020 - Oct 2022

  Plant Head

  Heading plant operations

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  Spica Group

  Oct 2022 - now

  Director of Operations