Sandeep Kumar

Sandeep kumar

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location of Sandeep KumarJaipur, Rajasthan, India
Followers of Sandeep Kumar2000 followers
  • Timeline

  • Skills

    5s
    7 qc tools
    Advanced product quality planning (apqp)
    Aluminum welding
    Automation
    Automotive
    Battery management systems
    Cmm
    Cross-functional team leadership
    Defect elimination
    Electro-pneumatics
    Failure mode and effects analysis (fmea)
    Iatf 16949
    Ims
    Industrial safety
    Internal combustion engines
    Jit production
    Kaizen
    Laser cutting
    Lean manufacturing
    Lean six sigma
    Manpower handling
    Manufacturing
    Manufacturing engineering
    Manufacturing operations management
    Manufacturing productivity
    Measurement system analysis
    Mechanical engineering
    Metal fabrication
    Microsoft excel
    Microsoft powerpoint
    New business development
    Nondestructive testing (ndt)
    Operational cost analysis
    Operational excellence
    Production planning
    Project management
    Resistance welding
    Robotic welding
    Robot programming
    Sheet metal components
    Spot welding
    Structural welding
    Team management
    Thermal management
    Toyota production system
    Tps
    Traction power systems
    Welding
    Welding inspection
  • About me

    A Passionate Mechanical Engineer with 7 years of work experience in Weld Shop/BIW/Frame body/Sheet Metal fabrication domain (Automobile Manufacturing Sector), Process Enhancement and Team Management. A good team leader and motivator with problem solving abilities. Currently I'm working as Senior Engineer at Indias leading heavy construction machines manufacturer "JCB India Limited" (Jaipur Plant). Earlier I worked for the Commercial Vehicles Business at "Aditya Birla Group" (A green field project for lightweight EVs) Prior to all, I started my career journey as a "Hero" with Hero Motocorp Ltd, Haridwar, I have almost 5 years of experience at the World No. 1 Two Wheeler Manufacturing Company. Who doesn't know the Brand name Hero, A Motorcycle leader globally and has strong 120 Million satisfied customers having its six manufacturing plants in INDIA & two plants in abroad. PRODUCTION SKILL- WELD SHOP / FABRICATION Manufacturing •QUALITY ISSUE resolution • LINE ISSUE RESOLUTION • ΚΑΙΖΕΝ • LINE MANAGEMENT UNDER 4M (MAN, MACHINE, MATERIAL & MATHOD) • DEFECT FREE PRODUCT output Good understanding of Weld Repair & Door line of weld Shop (BIW shop) • Good understanding of Basic process related to Press, Weld, Paint, Assembly and Vehicle Inspection. • Good understanding of Door Adjustment process, Offline Rework & Repair process, Paint Repair and Body closure line process related product quality features and ability to drive team on defect free output. • Ability to lead the team through the hands on experience- Co2 Welding, Spot Welding, Surface Inspection (Hand feel & Visual) & Repair, Dent, Ding, Damage & Large panel handling. • Good knowledge about Repair body of Gap & Level deference based on Aerodynamic principal. • Good understanding of Robot Teaching (Spot Teaching, Sealer Robot Teaching & Handling Robot Teaching) • Identify unsafe act, unsafe condition, near miss and potential hazards to prevent incidents through safety observation. • 5S and safety is maintained consistently & complete ownership of People and resources. • Monitor the Quality issues & resolve through Feedback and Correction approach. • Cost monitoring & optimal utilization of resource and Waste reduction. • Rejection control, Scrap control and Rework monitoring. • Develop subordinate's/ team members/ Operators through training, project, fun games etc... • Motivate and guide the team for Kaizen implementation. • Good understanding of 5S, Kaizen & 7QC tools. • Good understandting of Body inspection Appearance defects (Dent, Ding, sealer, dust, Scratch ETC).

  • Education

    • Indian institute of management bangalore

      2024 - 2024
      Operation management business administration and management, general a

      Executive Certification Coarse

    • Dr. a.p.j. abdul kalam technical university

      2021 - 2024
      Bachelor of technology - btech mechanical engineering
    • Government polytechnic lucknow

      2015 - 2018
      Mechanical engineering automible a

      Activities and Societies: Class Coordinator & Chess

  • Experience

    • Indian railways

      May 2017 - Jun 2017
      Apprentice

      1.Working experience on Eddy Current Clutch. 2.Gearbox troubleshooting of a Diesel locomotive. 3.Diesel Loco Power pack and Braking System4.Pneumatic Circuits Designing and Maintenance.5.Hands on Experience of MIG Welding, Arc Welding.5. Practice on traction Motors & Electrical Circuits

    • Hero motocorp

      Aug 2018 - Mar 2023

      I'm responsible for handling the Production line by maintaining each KPI of PQCDMS. Coardinator for ISO 9001:2015 (Quality Management System) and 5S. Working experience on ROBOT (Yashkawa) Programming & Operating for ARC (MAG) & SPOTwelding. Knowledge of spot welding, Arc, MIG and seam welding process.Capable to handle on line JIGS & FIXTURE and die changeover and trouble-shooting.Knowledge of international standards as ISO9000, ISO14000&14001, & ISO/TS16949, ISO 15001. Communicative, Innovative, Keenness to learn, Problem solving abilities.Basic knowledge of Just-in-time (JIT) & Six Sigma.Possess excellent interpersonal, analytical, troubleshooting and, team building skills with proven ability in establishing quality systems / procedures and planning / managing resources. Show less

      • Team Manager (Weld Shop)

        Aug 2018 - Mar 2023
      • Diploma Enginner Trainee (Production- Weld Shop)

        Aug 2018 - Sept 2019
    • Aditya birla group

      Apr 2023 - May 2024
      Engineer - new product development

      Responsibility: To ensure the implementation of best Industrial Engineering Practices & setting up a new plant facility (Green Field project) to ensure daily smooth production.• Coordination with Senior Management on Plant commissioning, resource allocation for New productdevelopment (NPD) and equipment Procurement, Layout design & process validation. • Co-ordination with TATA Motors to fabricate and Refine innovative & Light Weight Aluminumbody/container for growing EV Vehicles i.e. TATA ACE, TATA Intra. • Responsible to formulate Monthly, weekly and daily production plan. manage smooth productionschedule/ Operations activity utilizing SQDCM parameters by managing strong team and report to Plant Head. •Engagement in establishing good relationships with technical executives within key Commercial Vehicle makers and manpower contractors.• Hands on experience of Aluminium body Manufacturing by Precise Robotic MIG welding, Rivetingprocesses & planning of new model introduction. • Working efficiently on Oracle ERP for Material purchase, Item code creation, Vendor creation• Accountable for Material reconciliation of AL Sheet metal, Extrusion profiles (30+ different sections), Vendor parts FIFO & inventory management.•Capable to monitor material issuance trend, Consumable items consumption trend & Variation control.• Managing Strong team of 6 production supervisors and 130+ contractual manpower's & responsible to encourage them and impart technical trainings & prepare skill certificates, Multiskilling competency. Show less

    • Jcb india ltd.

      Jun 2024 - now
      Senior engineer

      Experienced Production Professional - Welding & Fabrication. Key responsibilities are:Sheet Metal Fabrication & it's Applications, Production Manager for JCB's high strength Welded parts as per Global Quality Standards.Expertise in Robotics Weld Shop, Press Shop and Laser Cutting operation.new line installation and production ramp up. Set up the complete lean manufacturing process in heavy fabrication shop.manpower planning and utilisation in fabrication shop.CAPA implementation through prolem solving techniques to improve safety and quality. Kaizen, 5s, TPM, POKA Yoke, 8D analysis, HIRA, Value stream mapping, Manpower Training and Skill development Show less

  • Licenses & Certifications

    • Batteries and electric vehicles

      Arizona state university
      Apr 2024
      View certificate certificate
    • Inspection and quality control in manufacturing

      Indian institute of technology, roorkee
      Apr 2023
    • Nptel star - believer category

      Nptel
      Dec 2022
      View certificate certificate
    • Advance welding and joining technologies

      Indian institute of technology, guwahati
      Nov 2022
      View certificate certificate
    • Toyota production system

      Indian institute of technology, roorkee
      Oct 2022
      View certificate certificate
    • Welding of advanced high strength steels for automotive applications

      Indian institute of technology, madras
      Nov 2022
      View certificate certificate
    • The power of communication

      Skillsoft
      Dec 2022
      View certificate certificate
    • Automation in manufacturing

      Indian institute of technology, guwahati
      Nov 2022
      View certificate certificate
    • Iso 9001:2015 internal auditor

      Quality hub india
      Nov 2023
      View certificate certificate