Usama Elsayed

Experience

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  Misr National Steel - Ataqa S.A.E.

  Jan 2008 - Feb 2008

  Electrical Maintenance Engineer
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  EZZSTEEL

  Jan 2010 - Jan 2013

  Key Achievements  BCCM and Rolling Mill (long product) commissioning and startup with Level2 Danieli auto. Upgrading Danieli old source code from delphi5 to Delphi 2007 for ( EAF, LRF & TSC) Design a new application based on three tier architecture to illustrate the whole plantResponsibilities: Level-2 automation (Production & process supervisory system, plant-wide automation. Automation programs in this level are developed based on software engineering principle). Developing automation programs using high level languages (C , C++ , Delphi, visual studio 2008). Production database management using Oracle/SQL database. Configure new messages to send/read from/to PLC. Create and design many applications and reports. Show less Key Achievements : HSM supervision & startup after long stoppage BCCM commissioning and startup with Danieli automation Entry width gauge in service at 2010 ( that gauge hasn’t been working since startup 2003)Responsibilities:Troubleshooting of electrical and automation problems of CCM, Rolling Mill and Skin Pass Mill. Programming and Troubleshooting PLC's (SIMEMENS STEP7 S7-400, STEP7 S7-300 & PLC SIEMENS SIMADY-D and PLC VME Motorola.) & SCADA systems and their Industrial communication networks (Ethernet, Profibus, Optical fiber and SINIC-H1). AC/DC Motors and Siemens inverters maintenance and troubleshooting. Analyzing performance of Slab Caster and Rolling Mill automation system Using Process data acquisition systems PDA and DANIELI Signal Recording Systems FDA. Calibrating and Setting field measuring devices (X-ray profile gauge, Width gauge and Flatness gauge) Leading maintenance team to get the appropriate skills and behaviors to the required level. Executing planned maintenance programs. Preparing Technical reports according to the ISO 9001 standards and requirements. Show less

  • Day Shift Process Automation Engineer

    Mar 2008 - Jan 2013

  • Shift Electrical Maintenance & Automation Engineer

    Jan 2010 - Jan 2011
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  Al Ezz Flat Steel Company

  Jan 2019 - now

  CSP Electrical and Automation Maintenance Manager

  Key Achievements  HSM supervision & startup after long stoppage Upgrading all WINCC HMIs from Windows NT to Windows 7 ( new computers doesn’t support WinNT)Responsibilities:Preparing the maintenance budget for the assigned areas (Spare parts, Consumable items, delays, man-power utilization) Spare parts management for the assigned areas (Specifying the minimum stock, optimum on hand quantity, and optimum re-ordering point for each item) Insuring the application of the safety rules for every single activity to save our personnel and equipment Preparing Technical reports according to the ISO 9001 standards and requirements. Managing morning shift electrical and automation maintenance program activities (corrective, preventive and predictive) Programming and Troubleshooting of PLCs (SIMEMENS STEP7 S7-400, STEP7 S7-300, PLC SIEMENS SIMADY-D, TwinCat and CodeSys). Programming and Troubleshooting of HMIs (INTOUCH Wonder ware Factory Suite, WinCC). Programming and Troubleshooting of DRIVES: SIMOVERT & SIMOREG Master drives (AC). Show less