Muhammad Khizer Butt

Experience

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  Shell Oil Company

  Jun 2010 - Jul 2010

  Internship

  Worked with Shell Pakistan on the projects of:- Study all the processes flow.- Suggestions for improvement.- Need Analysis Surveys.

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  Pak Suzuki Motor Company Limited

  Jan 2011 - Dec 2011

  Final Year Project

  Improvement in hemming press utilization through process improvement.- Process flow study- Time study- Identified bottlenecks- Improvement in process and layout- Increasing productivity- Reducing costs

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  Agriauto Industries Limited

  Apr 2012 - Sept 2013

  Maintenance Engineer

  - Responsible to ensure timely execution of maintenance activity during shift and assure maximum capacity utilization with energy efficient way and with optimize workforce.- Responsible for continual improvement to ensure, control and optimize system activities.- Manage day to day issues of factory staff and manage any grievances effectively.- Responsible for standardizing Food Grade and Non-Food Grade Lubrication system on all machines.- Led 5S Pillar, co-ordinate and support all TPM activities and ensure progress as per Master plan. Show less

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  Unilever

  Sept 2013 - Jun 2018

  Responsibilities:- Led a high-performing team of 20 members, fostering a results-oriented environment.- Utilized technical expertise to drive operational efficiency gains through plant improvement projects.- Expanded plant capacity by successfully leading the setup and start-up of new production lines.- Managed the Planned Maintenance Pillar, supporting World Class Manufacturing initiatives to optimize reliability and minimize downtime.- Implemented automation solutions, streamlining operations and reducing costs.- Oversaw critical utilities equipment operations, ensuring seamless functionality, reliability, and safety through proactive inspections and HAZOP studies.Major Projects:- Automated Production: Transitioned manual operations to fully automated systems by installing Automatic Cartoning and Bundling Lines.- Boosted Productivity: Significantly enhanced system productivity through the installation of a Core Design Sifting Line.- Streamlined Packaging Processes: Automated manual filling and packing systems, optimizing efficiency through the design, commissioning, and installation of automated jar lines. Show less Responsibilities:- Ensured smooth operation of Utility Equipment through proactive maintenance.- Coordinated and achieved tangible targets through site savings initiatives.- Established annual service contracts with 3P contractors, optimizing maintenance operations.- Oversaw successful installation and start-up of new facility improvement projects.- Ensured on-time inspections of plant equipment, maximizing functionality and minimizing downtime.- Served as the site savings coordinator, driving the achievement of stretch goals.Major Projects:- Spearheaded Sustainability: Led a 250KW solar panel project, reducing carbon footprint by 175 metric tons annually.- Optimized Warehousing: Increased storage capacity by implementing a G+3 Racking system.- Improved Site Infrastructure: Designed and renovated the site's admin block, enhancing functionality and aesthetics. Show less

  • Area Engineer & SUIT

    Feb 2016 - Jun 2018

  • AM Central Engineer

    Sept 2013 - Feb 2016
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  Reckitt

  Jul 2018 - Jul 2024

  Responsibilities:- Led complex projects, aligning them with organizational goals and driving successful outcomes.- Identify, assess, and mitigate risks to ensure project success and minimize disruptions.- Closely coordinate with stakeholders regarding CAPEX and OPEX expenditures to optimize budget.- Foster strong relationships with key stakeholders, providing transparent and timely communication.- Utilize data and analytics to monitor progress, make informed decisions, and optimize performance.- Cultivate a high-performing team, providing guidance and support for their professional growth.- Devise a culture of learning and improvement, seeking innovative solutions and best practices.Major Projects:- Dettol Liquid Hand Wash Line: Increased production volume, ensured safety/quality, enhanced efficiency, significant annual savings.- Veet-Line Automation: Eliminated system bottlenecks and automated the bottle blowing process.- Dettol Antiseptic Liquid Production Transformation: Annualized savings, significant waste reduction, safety compliance, enhanced efficiency.- Warehouse Construction: Increased storage capacity by 15%, designed and executed Ground + 4 warehouse.- Gaviscon & Antiseptic Lines Buffer Tanks: Increased system capacity and efficiency by 1%, led installation. Show less Responsibilities:- Spearheaded a high-performing team, cultivating a culture of operational excellence.- Strategically minimized equipment downtime, ensuring optimal Overall Equipment Effectiveness (OEE) through proactive maintenance.- Orchestrated both planned and unplanned maintenance activities, guaranteeing uninterrupted equipment reliability and production continuity.- Exercised prudent fiscal management, achieving substantial cost reductions in R&M expenditures.- Executed energy audits and efficiency initiatives to optimize utility consumption and minimize environmental impact.- Implemented robust infrastructure maintenance plans, ensuring the uninterrupted availability of critical utilities.Major Projects:- Boosted Purified Water Generation: Installed Purified Water Heat Exchanger, increasing capacity and reducing failures.- Optimized Disprin Line Efficiency: Upgraded chiller, improving system reliability and maximizing production output.- Transformed Energy Efficiency: Installed Compressor Optimizer, optimizing load utilization and achieving cost savings.- Operational Excellence: Implemented Lean Manufacturing Model & Operator Asset Care, enhancing efficiency & productivity. Show less

  • Project Manager

    Aug 2023 - Jul 2024

  • Maintenance & Utilities Manager

    Jul 2018 - Aug 2023
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  Avery Dennison

  Jul 2024 - now

  Manager Engineering, Projects & ELS

  - Lead and manage the full lifecycle of engineering projects, from initiation and planning to execution, monitoring, control, and closure.- Develop and maintain comprehensive project plans, timelines, budgets, and resource allocation plans.- Monitor project progress closely, track key performance indicators (KPIs), and report on project status to stakeholders effectively.- Identify, analyze, and prioritize areas for process improvement within engineering functions, including product development, design, testing, manufacturing, and other relevant areas.- Provide technical leadership, guidance, and support to engineering team members, including engineers, technicians, and other relevant personnel.- Maintain a deep understanding of engineering principles, best practices, and industry standards relevant to the team's area of focus. - Stay abreast of the latest advancements in engineering technologies, materials, and methodologies.- Ensure adherence to engineering standards, safety regulations, and quality control procedures.- Coach and mentor team members on engineering best practices, problem-solving techniques, and professional development.- Promote teamwork and effective communication within the engineering team and across departments.- Utilize data analytics tools and techniques to identify trends, patterns, and areas for improvement.- Gather and analyze data, identify root causes, and develop and implement effective and sustainable solutions. - Build and maintain strong relationships with stakeholders across different departments, including manufacturing, operations, quality assurance, sales, marketing, and procurement. - Effectively communicate project status, risks, and issues to stakeholders at all levels.- Actively participate in cross-functional teams and collaborative initiatives to ensure alignment and achieve common goals. Show less