Avinash Bhandare

Experience

• 

  John Deere

  Oct 2007 - Oct 2009

  Technical Trainee

  Key Result AreasQuality Assurance •Vehicle process audit as per check sheet quality gate 1,2,3,4. tractor assembly.•Tractor vehicle Final product audit as per check sheet.• Work in proto modal tractor final inspection.• Identifying areas of quality and taking corrective & preventive measures.• Practicing quality standards with key emphasis on improving quality.• Attending tractor vehicle performance testing problems & taking decision as per acceptance criteria. •Preparation of quality audits formats for in process inspection as well as final product inspection. • Responsible for daily First Pass Yield of rolled out tractors.• Responsible for proto tractor final audit.• Responsible for problem solving quality gate related to supplier issue.• Carried out PDI check sheets for completing a tractor line to meet customer requirements. Show less

• 

  CARRARO INDIA PRIVATE LIMITED

  Apr 2014 - May 2022

  • Team member Brown field project of new Tractor front Axle Assembly line for production set up for 50 Axles/Shift capacities.• My span of control handling Backhoe loader & compactor complex assembly line, Maintenace and quality management, compliance, leading unionized workforce as well as harnessing internal efficiencies & enhancing capabilities.• Few of my key achievement in the organization are listed below.Implemented lean principle such as 5S, Bottleneck, automation, Poka-yoke, TAKT time, Kanban, One piece flow,VSM,visual factory. Stop to fix.•Successfully drove initiatives to reduce overtimes, rejections & low-cost automation project in assembly line. • Reduce customer complaint below 500 parts per million.• Responsible for Leading of 80 team members (2 Sr. Engineer’s,8 DET, 40 blue collar associates& 30 Contractual) working on Rear Axle Assembly line having 52 Axles /shift line set up. • Responsible for Ensure the daily Production target with SQDCM target. • CFT member in Assembly project execution, facilities set up, relocation of machineries, trials at supplier end, involvement in installation, validation & commissioning of facilities, prove out of line speed with Activity wise work content study.• CFT member in DCN documentation, PFMEA, Process flow sheet, Control plan & Work Instruction documentation.•Responsible for Train Team associates on assembly processes, SOP, 5S, safety and Environment systems. • Lead the efforts for Prototypes & Products for related programs.• Ensure process development, improvement, sustenance & standardization.• Ensure conformance of Ergonomics, HIRA, safety pokayoke, Process controls robustness in terms of Quality, Pokayoke interlocks, traceability interlocks during project execution activities.• Compliance to QMS, EHS, OHSAS, TPM systems.• Train the subordinates on new Processes, WI, TPM & facilities. Show less

  • Assistant Manager

    Apr 2010 - May 2022

  • Senior Engineer

    Apr 2016 - Sept 2019

  • Production Supervisor

    Apr 2014 - Mar 2016
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  Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]

  Jun 2022 - now

  Deputy Manager Manufacturing

  •Daily production assurance and target achievement.• Handle Truck front axle and rear axle 4wd assembly with 70 axle per shift target with zero loss on tractor line 181 per shift.• Responsible for productivity improvement project.• Responsible for TPM implementation on shop Floore.• Responsible for monitor OEE & OLE in front axle line .•Leading team of 3 diploma engineers 10 ITI operator 40 NEEM & Trainee ITI • Quality improvement & resolving assembly problem.• Ensuring SAFETY FIRST culture at work & eliminate unsafe working conditions as well as unsafe action.• Daily SAP axle declaration as per production schedule.• Responsible for planning for monthly budget & insuring adherence.• Planning of CAPEX budget yearly & add improvement big project.• Responsible for eliminating internal & external customer complaint issue in assembly line with poka-yoke & dc tool implementation.•Training program conducted officers & operator to create awareness regarding.•Responsible for Defect monitoring & implementation of KAIZENS to eliminate defect & sustaining the discipline to words quality. •Responsibility Identify cost reduction project & implementation.• Focus on continuous improvement project.•Daily RPH analysis and closure of issues on daily basis with suitable action.• Working on Zero manufacturing defect project with closure of issues with design, supplier quality and supplier chain.• Designing of poka-yoke & and interlocking with line to ensure No fault forward on Assembly line.•Implementation of kitting trolley on front axle assembly line.•Responsible manpower requirement & best utilization of manpower as per production schedules. •Responsible for new 4-wheel drive front axle line setup 200 per shift.•Ensuring spare part dispatched & 100 % adherence to monthly spare dispatch schedules.•Responsible for BBS safety audit & action plan.•Responsible for monthly MIS made .•Monthly FMEA review & reduction RPN on basic improve. Show less