Jinil Vp

Experience

• 

  Polyplast Equipments and Accessories

  Oct 2017 - Jul 2018

  Production and Quality Engineer

  • Design and development of new products as per customer requirements.• Issuing of GAD to production floor for the assembly.• Preparation of part drawing and assembly drawings.• Order routing and material planning.• Instrument calibration and testing.• Vendor Development.• Final inspection and calibration of equipment's as per ASTM, ISO, API standards.• ISO Documentation.Skills Learnt: Design and Development, Instrument calibration, Routing and Planning, Servicing and maintenance, & Vendor development. Show less

• 

  R K Control & Instruments pvt Ltd

  Aug 2018 - Sept 2023

  • Preparation of Project Schedule and Monitoring the same.• Project Management.• Micro level planning in ERP.• Quality assurance.• Coordinating Factory Acceptance Testing for Control Valves.• Resource Allocation: Analysing the resource requirement as per the project needs and maintaining resource list to ensure the resources are available to the activities at right time.• Risk Assessment and Mitigation: Identifying potential risks and uncertainties in the project and developing contingency plans to mitigate their impact.• Procurement Coordination: Working with procurement teams to source materials, equipment, and services necessary for project execution.• Continuous Improvement: Identifying areas for process optimization and implementing best practices to enhance project/process efficiency and outcomes.• Demand Forecasting: Collaborating with sales and marketing teams to forecast demand for products and plan production accordingly.• Process Documentation: Documenting production processes, work instructions, and standard operating procedures (SOPs) for future reference and knowledge sharing.• Health and Safety Compliance: Ensuring that production processes adhere to health and safety regulations, maintaining a safe working environment for all employees.• Improved Production activities to achieve 90-100% on time delivery.• Collect the data of Physical Stock & generate inventory reports and Maintaining MIL.• Problem Solving: Monitoring the project activities at every phase and providing solutions to problems.• Conducting weekly and Phase Gate reviews to ensure the effectiveness of project activities and find solutions to the arising concerns.• ABC and FSN Reports.• Promoted Root Cause analysis and Lean Tools.Skills Learnt: Project Management, ERP, Production Planning, Lean Manufacturing, Forecasting, Inventory Management, 5S, Vendor Development, Purchase and Negotiation & Data Analysis, Capacity Planning, Continuous Improvement. Show less • Conducting meticulous inspections of incoming and in-process materials to ensure adherence to stringent quality standards.• Utilizing a variety of production and quality tools such as PPAP, 5S, FMEA, 5-WHY, 5M, 7QC Tools, and others to enhance process efficiency and product quality.• Handling and issuing Non-Conformance Reports (NCRs) and leading Corrective and Preventive Action (CAPA) initiatives.• Monitoring Shell Test, seat leakage test, and gland leakage tests, in strict compliance with ASME B16.34 and FCI Standards for globe, ball, and butterfly valves.• Conducting visual inspections, Coat Thickness inspections, and Hydro leakage tests.• Performing precise calibrations for different types of Control Valves, butterfly, and Ball Valves.• Ensuring accurate calibration of equipment according to ASTM, ISO, and API standards.• Conducting comprehensive testing for rotary (Rack & Pinion), Diaphragm, and piston actuators, as well as pneumatic and electro-pneumatic positioners, and other valve accessories.• Preparing Quality Assurance Plans (QAP) and other crucial quality documents.• Developing meticulous test documents for newly developed products.• Successfully devising and implementing robust processes and protocols to identify and eliminate defects and issues in incoming products, resulting in zero defects and rejections, and contributing to a remarkable 10% cost reduction while maintaining exceptional product quality.• Coordinating and conducting final customer inspections to ensure products meet the highest quality standards.• Reviewing Material Test Certificates (MTC) and diligently preparing History Dockets for various Projects.• Performing supplier quality audits and inspecting foundries to uphold high-quality standards throughout the supply chain.• Skills Learnt: 7 QC Tools, Root Cause Analysis, Quality Audits, Lean Tools, Welding Knowledge, NDT Knowledge, ASME, ASTM standards, Measurement System Analysis, Control Valve Cv Test, Seismic Test. Show less

  • Production Planning Engineer

    Feb 2020 - Sept 2023

  • Quality Control Engineer

    Aug 2018 - Feb 2020
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  Godrej Precision Engineering

  Oct 2023 - now

  Deputy Manager Project Planning and Control