Samuel Moraes

Experience

• 

  Bemis Company, Inc.

  Feb 1996 - Feb 1999

  Assisting in the manufacturing for the plastics packaging. Assisting in the quality control and housekeeping on the shop floor.

  • Production Auxiliar II

    Jan 1998 - Feb 1999

  • Production Auxiliar I

    Feb 1996 - Jan 1998
• 

  Schaeffler

  Feb 1999 - Mar 2003

  Analysis chemical, mechanical and metallographic in steel for the manufacture of bearings in general.Control of process parameters of heat treatments as austenitizing temperature, time and atmosphere (dew point). Controls on thermal treatments such as tempering, Austempering, Carburizing, Tempering, Spheroidizing and Annealing. Inspections and audits in CEP.Development and optimization of processes in heat treatment of bearings. Preparation of technical reports.

  • Technical Metallographic

    Mar 2001 - Mar 2003

  • Heat Treatment Operator

    Oct 1999 - Mar 2001

  • Metallurgist Trainee

    Feb 1999 - Oct 1999
• 

  Forging Presstecnica

  Sept 2003 - Feb 2004

  Laboratory Metallurgist Technician - Heat Treatment

  • Managing and supervision in processes of heat treatment and coating• Preparing chemical analysis, metallographic and mechanical analysis to manufacturing in fasteners and fixtures• Developing and monitoring the suppliers in outsourced and general products• Acting to improve and to develop methods and processes for heat treatment in carbon steel • Executing failures analysis in metallic alloys and technical assistance in the customers and suppliers• Receiving and inspecting raw materials for mechanical forming processes in metals (stamping, cold forming and hot forging) Show less

• 

  Termomecanica

  Feb 2004 - Nov 2004

  Laboratory Assistant - Metallurgist Technician Foundry

  • Preparing the chemical analyses in non-ferrous alloys, brasses, copper, aluminum and others.• Executing chemicals tests in RX-spectrometers and Phillips PW 1400/2400.• Making the mechanical tests like Hardness, Strength, Conductivity Test. Preparation of sample in accord with technical specification.• Developing and measuring to load for calculations and corrections in cast alloys for specification ASTM / SAE.• Coordinating the analysis metallographic in alloys non-ferrous to report final. Show less

• 

  SEEGER-ORBIS GmbH

  Dec 2004 - May 2011

  Supervision of production in surface and heat treatments, lamination and drawing in metalsResolution of problems relating to production and processes in heat treatment and surfaceOperational Support in developing new products, projects and processes of heat treatment, thermochemical and surfaces. Management processes of heat treatment, thermochemical and metal surface such as Hardness, Austempering, Tempering, Carburizing, Carbonitriding, Chroming, Zinc, Phosphating.Development, selection and monitoring of suppliers of products and chemical and thermal processes, inputs in the manufacture of general fastenersTraining of teams to perform their functions as engineering and quality procedures, guidance on measures of job security, standards and guidelines of the companyPreparation of technical documents, reports and reports of metallurgical production controls. Failure analysis of metallic materials, among othersRecommendations and actions on the shop floor, such as hiring, firing and promotionsSystem maintenance -16949/2002 ISO TS, ISO 14001/2004, ISO 9001/2000 housekeeper, CEP, Kanban, Lean Manufacturing among other tools of production and quality Show less

  • Production Supervisor Heat Treatment

    Sept 2007 - May 2011

  • Heat Treatment and Surface Coordinator

    Nov 2005 - Sept 2007

  • Heat Treatment and Surface Technician

    Dec 2004 - Dec 2005
• 

  Marelli

  Jun 2011 - Dec 2012

  Production Supervisor / Sintering - Heat Treatment

  • People management: Supervision of team in areas metallic powders mixtures, pressing, sintering, oxidation, machining. • Process Management : Report for the Plant Manager in the Processes of Preparation of Metal Powders, Sintering, Oxidation, Heat Treatment, Critical Analysis of Production, Development of Target Plan, Maintenance Plan, Continuous Improvement Process, FMEA, PC, CEP , PDCA, MASP, Performance Monitoring Indicators, Supplier Development, Operational Support in WCM projects (Pillars Professional Maintenance / Safety / Logistics / Environment / Work Organization / Equipment Efective / Cost Deployment / Quality / Focused Improvement and People Development ), Maintenance Standards ISO 9001, ISO 14001, OHSAS 18001, TS 16949, GM-QSB.• Leader of Pillar TPM World Class Manufacturing (Total Productive Management): Planning, Conducting, and Presenting activities related in the implementation of the methodology on the factory floor as training for operators of basic tools of quality Brainstorm, 5HW, ISHIKAWA, GUT, 5WHY's, Plans of Action Monitoring initial activities as: Clean Machinery (5's), Identifying Sources of Contamination (FC), Openings Card (TAG’s), Preparation and monitoring of KPI’s and KAI's, Projects Kaizens Major, Standard and Quick Elimination of Difficult to Access Places (LD), Visual Machine Standardization (CILR - Clean / Inspection / Lubrification / Refastening) Lesson One Point, OPL, SOP, EWO, SWO, OEE and other content. Show less

• 

  Voestalpine Railway Systems

  Jan 2013 - now

  • Plant Manager

    Mar 2013 - now

  • Industrial Supervisor

    Jan 2013 - Mar 2013
• 

  Universidade Estadual do Maranhão

  Jan 2017 - now

  Professor

  I have been teaching technical courses in the field of occupational safety engineering and occupational hygiene to engineers and architects.