Ajay Sajeev

Experience

• 

  HERCULES HOISTS LTD

  Jul 2009 - Apr 2011

  Junior Engineer

  •Manufacturing process improvement of continuous production line for various types of material-handling equipment.•Inspection & testing of lifting equipment like hoists, chain pulley block, EOT for NTPC, BHEL, NPCIL, etc.•Conduct an Internal audit of the quality management system.

• 

  Ducon Technologies Inc.

  Apr 2011 - Oct 2013

  Project Engineer

  Projects:a) Flue gas desulphurization system (FGD), LANCO at Udupi thermal power corporation Ltd–Karnataka.b) Material handling system at Mahan aluminum smelter, Hindalco Ltd – Singrauli (M.P).•Inspection of material handling systems like belt & screw conveyors, bucket elevator structurals, GRE & CS piping ,rubber lining, insulations, and installation of static & rotary equipment

• 

  GHARDA CHEMICALS LIMITED

  Nov 2013 - Jan 2015

  Inspection Engineer

  •ASME Vessel Inspection & Expediting – Reactors, Column, Rotary Vacuum Dryer, Agitated nutsche filter, Glass lined reactors, Cladded vessels & heat exchangers.•Vendor development for various equipment requirements.

• 

  Al bahr al arabi technical industries FZE.

  Feb 2015 - Mar 2017

  Quality Control Engineer

  Project: Construction of bulk oil storage terminal tank farms, loading bay pipeline, and pipe racks for Arzoo International FZE.• API 650 tanks inspection, piping, and structure.

• 

  Consilium Middle East

  May 2017 - Mar 2018

  Quality Engineer

  Project: Abu Dhabi Oil Refining Company (TAKREER)–NORM (Naturally Occurring RadioactiveMaterial) treatment, handling & disposal at Ruwais, Main Contractor -Intecsa Industrial, Abu Dhabi.•Inspection of Equipment installation, piping, structure, insulation, and painting activities

• 

  Arabian International Contracting Co. WLL

  Apr 2018 - Sept 2023

  BAPCO approved QA/QC professional•Review and implement the project quality plan to ensure compliance with codes, standards, clientspecifications, and regulations.•Supervising a team of 14 people, including QC inspectors, engineers, and NDE technicians.•Management and qualification of welders in accordance with project requirements.•Overseeing inspections, NDE, and testing plans for new and alterations.•Experience in Procurement support activities in EPC projects•Expedite site activities to ensure project completion on time.•Identify and create procedures, inspection test plans, and QAPs.•Through continuous improvement programs, ensure that the required KPIs are met.•Modify the current system to correct deficiencies in the inspection function and close the Non-Compliance found.•Liaise with the Technical Engineer to submit material approvals, technical queries, and commentresolutions.•Organize, implement, and lead QA/QC programs in accordance with the Company's Quality Policy.•Audit of Vendors/ suppliers, and subcontractors.•Ensure that all stage-by-stage inspections are carried out in accordance with the approved ITP by QCInspectors and Engineers.•Ensure that all quality control documentation is compiled and completed in preparation for the client'sas-built handover.•Analyze quality data (audit results, process/product nonconformities, feedback, customer complaints,etc.) to identify corrective and preventive actions.•Familiar with various codes of construction, Hot tapping activities, pre-commissioning and shutdownactivities, etc Show less

  • Assistant Manager QA/QC

    Jun 2020 - Sept 2023

  • QA/QC Engineer

    Apr 2018 - Jun 2020
• 

  Target Engineering Construction Co LLC

  Sept 2023 - Sept 2024

  Lead QA/QC Engineer - Engineering & Procurement

  ADNOC Approved Lead QA/QC Engineer.Project: Das Island replacement of Critical piping systems. & Catenary Anchor Leg Mooring (CALM) Buoy or Single Point Mooring (SPM).Engineering & Procurement QA/QC activities.•Support project team in identifying Quality requirements such as Criticality rating, inspection class, Material certification, Inspection & testing, Extent of interventions & NDE requirements•Review of Material Take-off List, Datasheets & Material requisition provided by then Engineering /Technical Team.•Coordinate with Procurement department during the Technical bid Evaluation’s & reviews of RFQ and purchase orders (PO).•Monitor and review the proposed technical documents/ deliverables from Vendor / Manufacturer / Supplier / Stockiest as per MR, TBE, Data sheet and project specifications to make sure the documents are in line with the project specific Inspection and Testing requirements.•Follow up on the Supplier quality/inspection and Audit activities during the tenure of project and track the required inspection notification status.•Coordinate with the Vendor / Manufacturer to get the Inspection & Test Plan for review and approval prior the manufacturing / fabrication process.•Familiar with international codes / standards used in Oil and Gas industries (ASME BPVC, ASME 31 & ASME B 16 Series , AWS D 1.1, API5L, API 1104, AGES Specifications.•Liaise with Supply chain management team for Prequalification & performance evaluations ,Schedule Pre-inspection meetings with vendors and the procurement team & review Inspection assignment package/ Pre –Inspection packages.•Attend Kick-off Meetings & Liaise with the clients on quality issues and document regular quality meetings with subcontractor team & client quality team•Develop audit plan and Conduct the Engineering ,Procurement , Manufacturing & construction in progress audits, Supplier Quality Surveillance•Monitoring project KPI's, Tracking Risk register & lessons learnt requirement's. Show less

• 

  Archirodon Group N.V.

  Sept 2024 - now

  Senior QA/QC Engineer - Engineering & Procurement

  • Responsible for ensuring the implementation of Contractual Quality Requirements.• Accountable for developing and executing the Project Quality Plan, Procedures, Work Instructions, and Inspection & Test Plans, as applicable..• Collaborate with cross-functional teams to establish Project Quality KPIs and continuously monitor and audit the Project Quality Management System’s implementation. Manage, analyze, and address non-conformances to prevent recurrence, while documenting lessons learned.• Responsible for reviewing Technical Deliverables and providing input on documents such as Project Specifications, Data Sheets, Material Resolutions, Technical Bid Evaluations (TBE), Technical Queries, and Concession Requests.• Oversee the implementation of the Audit program in line with the approved Project Audit Plan.• Ensure proper follow-up on NCR closure and maintain the NCR tracking register.• Monitors supplier/Vendor activities, including inspections, examinations, or tests, to verify that purchase order document requirements are met.• Reviews quality verification documentation provided by the supplier to ensure it aligns with procurement document specifications.• Reports the results of quality surveillance activities to project teams and clients.• Serve as the main point of contact for all project quality-related matters.• Communicate, coordinate, and report to the Company/Client Quality Representative on all quality-related matters. Show less