Prashant Singh

Experience

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  NOVEL SUGAR LIMITED

  Jul 2010 - Feb 2011

  Assistant Engineer

  ● Started as an “GET & promoted to Asstt. Engineer - Instrumentation” in Instrumentation Department.● Responsible to maintain O&M along with preventive scheduled of maintenance for 5000 TCD Sugar Plant with ABB DCS.● Responsible to maintain O&M along with preventive scheduled of maintenance 8, 6, 3 MW Power Plant & 60 TPH Boiler.● Responsible to maintain O&M a raw material of Steel Plant alloy plant.● Up-keeping of Air Compressor and dryer System.● Maintain reports and calibration record of instruments and hand on calibration for various type of Instruments. Show less

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  NV Group

  Mar 2011 - Aug 2013

  Engineer Electrical & Instrumentation Engineering

  ● Worked as an “Engineer -E&I” in Electrical & Instrumentation Department and worked as shift in charge after completion of project.● Handled E&C of AFBC High Pressure 85 TPH, 87Kg/cm2 Steam Boiler (Make- IJT) with HONEYWELL DCS and 11MW Steam Turbine (Make-Siemens) with HONEYWELL DCS.● Handled commissioning of 1*120 KLPD Grain Distillery Plant (Make- PRAJ) with Siemens DCS System.● Responsible and maintained operation & maintenance of 11 MW Power Plant & 85 TPH Boiler (AFBC, Fuel Coal & Rice Husk) automation by HONEYWELL DCS System & 129 KLPD Distillery with SIEMENS DCS System● Handled commissioning of DDGS dryer system (Make- Alfa Laval) with automatic packing system.● Up-keeping of Air Compressor and dryer System of entire plant along with PET Plant.● Maintain reports, DMR, SOP and calibration record of instruments and hand on calibration for various type of Instruments. Show less

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  OASIS ETHANOL INDUSTRIES (P) LIMITED

  Sept 2013 - Feb 2015

  Sr. Engineer Electrical & Instrumentation Engineering

  ● Worked as an “Sr. Engineer – E&I and worked as shift in charge of Electrical & Instrumentation after completion of project.● Handled Commissioning of AFBC Steam Boiler 60 TPH, 87Kg/cm2 with SIEMENS DCS and 09 MW Steam Turbine (Make-Triveni) with SIEMENS DCS.● Handled commissioning of 2*107 KLPD Grain Distillery Plant (Make- PRAJ) with Allen-Bradley PLC System.● Responsible and looked operation & maintenance of 09 MW Power Plant & 60 TPH Boiler (AFBC, Fuel Coal & Rice Husk) automation by SIEMENS PCS7 DCS System & 2*107 KLPD Distillery with ALLEN-BRADLLEY PLC System.● Up-keeping of Air Compressor and dryer System.● Maintained reports, DMR, SOP and calibration records and hand on calibration for various type of Instruments. Show less

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  Balrampur Chini Mills Limited

  Mar 2015 - May 2020

  Section Head- Instrumentation Engineering

  ● Worked as section Head “Asst. Manager (Instrumentation)” in BCML, Balrampur- Distillery Division and responsible for operation and maintenance of Power Plant and Distillery Plant of capacity 196 KLPD.● Handled Erection & Commissioning of two Incineration Power Plant projects (Boiler 1x40 TPH, Boiler 1x20 TPH with TG 1x6MW & 1x2.5 MW) along with expansion of Distillery Plant (196KLPD).● Upgraded of PLC based control system into DCS based control system for old as well as new Distillery Plant & both Incineration Power Plant automation taken on DCS system.● Looked O&M of Slope Fired Incineration Boiler, Turbine with Multi-effect Evaporator & 196 KLPD Distillery plant with DCS System.● Responsible for preparing documents regarding DPR & PPR of Incineration Power Plant, budget planning & maintenance history of instruments & using it as useful reference to resolve future maintenance issues.● Skillfully managing the entire gamut of activities during project & completed without fail of time.● Involved various activity of correction, modification, and improvement in operation. Major achievement to reduce the very high R&M cost on air compressor.● Serve as Team Member of “Material Specification” at group level from Instrumentation. Show less

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  Dhampur Bio Organics Ltd.

  Jun 2020 - Mar 2022

  Manager- C&I Engineering Operation & Projects

  ● Worked as a “H.O.D– Instrumentation (Designation-Manager)” in Dhampur Sugar Mills Limited unit: Asmoli and responsible for Sugar Plant, Co- Generation Power Plant, Incineration Power Plant, Distillery Plant and Bottling Plant.● Responsible & maintained O&M of Sugar Plant with Refinery (10500 TCD), Co-Generation Power Plant of 44 MW with Boiler 170 TPH (105 Kg/cm2), 70 TPH & 50 TPH along with Turbine 30 MW, 11 MW, 3MW, Incineration Power Plant with Boiler 35 TPH & Turbine 3.2 MW, 45 TPH Boiler along with 9 MW Turbine (Siemens) and 350 KLPD multi-feed Distillery Plant along with Bottling Plant with DCS based control system i.e., Yokogawa/Siemens/Rockwell & ABB.● Handled Sugar expansion from capacity 8000 TCD to 10500 TCD along with pharma sugar production.● Handled E&C of 1x200 KLPD Distillery Plant along with Bottling Plant.● Handled E&C of 1x45 TPH Boiler along with 1x9 MW turbine with HollySis DCS system. ● Worked as team leader of a Team “Automation & Digital Transformation” for Sugar, Co-Generation Power Plant and Distillery Plant at Group level (Handled Total- 5 No Sugar Plant, 3 No Co-Gen Power Plant, 3 No Incineration Power Plant, 6 No Captive Power Plant, 4 No Distillery Plant.)● Worked as team leader of a Team “Group Audit Team” for analysis of Boiler & Turbine performance and how optimized COP and Bagasse saving in Co-Generation Power Plant at Group level (Total- 3x170 TPH Steam Boiler with 3x90MW Steam Turbine). Resulting record saving in bagasse of amount Rs. 10 Cr in a year as compared to last previous 5 years.● Involved various activity of correction, modification and improvement in operation and upgradation of control system of Sugar, Co-Gen Power Plant and Distillery Plant. Major achievement was saving of Bagasse under Co-Generation Power Plant.● Implemented TPM (Total Productive Maintenance) with M/s TQMI and played role as Group Circle Leader.● Achieved the award of Train the Trainer. Show less

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  Triveni Engineering & Industries Limited

  Apr 2022 - now

  Head- C&I Engineering Operation & Projects

  ● Working as a “H.O.D – Instrumentation Engineering operation & Projects in Triveni Engineering & Industries Limited.● Leading modernization, upgradation of process automation system with existing Sugar and Co-Generation Power Plant and Digital Transformation with IIOT under upcoming new projects of multi-feed Grain, Syrup & Molasses based Distillery Plant, Incineration Power Plant.● Handled green filed project E&C of Incineration Power Plant 2x60 TPH Boiler 2X6MW Turbine along with Multi feed Grain, syrup 2x160 KLPD & Molasses based 2x200 KLPD Distillery Plant along with BOP.● End to end all technical coordination of all technical matters related to basic engineering, detail engineering of the project.● Preparation concept note for different technical jobs that arise in planning of the project.● To develop strategies of digitalization using techniques of IIOT 4.0.● To liaise with the govt bodies CPCB, CGWA other regulatory agencies as required on technical matter and online data monitoring.● To technically ensure completeness of the project scope in achieving performance guarantee from each vendor.● To keep abreast with changing technologies for enabling transformation and achieving efficiency● Evaluating mass and energy balance for all the process to ensure cost of production is in control.● To take active part in new initiatives of the company in the field of overall performance & excellence.● Planning the execution project & maintenance activity, observing standard procedures for maintenance, and considerably reducing down time.● Skillfully managing the entire gamut of activities pertaining to all equipments like Preventive & Periodical Maintenance. Analysis of Preventive & Breakdown maintenance and restoration.● Adroitly monitoring and analyzing the equipments to avoid unexpected breakdown and efficiently handle breakdown & modification by applying various efforts. Resulting reduction of MTTR, down time tracking and efficiency improvement. Show less