Mohammed Afroz Khan

Experience

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  NI Engineering Technologies Private Limited

  Jul 2008 - Mar 2014

  Senior QA/QC Engineer

  • Review of Project QAP (Quality Assurance Plan)• Thorough study of Structural Fabrication drawings.• Conducting receiving inspection of raw materials pertaining to ASTM A36, IS 2062 (BEAMS, PLATES, CHANNELS, ANGLES, FLATS BARS) as per drawing bill of material (BOM).• Issuing cutting plans to various sub-contractors for fabrication.• Carrying out stage wise inspections (FIT-UP, INPROCESS & FINAL WELD) as per QAP.• Monitoring welders and controlling H.I. during fabrication.• Conducting & witnessing NDT via third party for various component joints as per the drawing and the client requirement (RT, UT, MT & PT).• Conducting Pneumatic & Hydraulic testing for critical components.• Carrying out complete assembly inspection of the final product.• Preparing MATCH-MARKING plan for the final assembly before dismantling for easy site verification.• Doing receiving inspection of paint as per client requirement (Verifying Batch No, Mfg date, Date of expiry, Approved manufacturer).• Checking surface profile of the substrate using surface comparator prior to painting. Show less

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  C.A.T. Group

  Sept 2013 - Mar 2017

  Senior QA/QC INSPECTOR (ARAMCO APPROVED WELDING INSPECTOR (SAP#70021812, QP23 & QM-PROJ INSPEC)

   Conduct all stage-wise Inspection as per approved QCP/ITP with Client, Owner & Third Party. Knowledge of WPS, PQR, WPQ as per client specification and conduct welder qualification tests, witness mechanical testing and Radiography for Qualification and approval of welder from Third Party inspector/ Client. Witness welder qualification test for various positions and different thick. Monitoring of various welding process like GMAW, GTAW, SMAW & SAW for Pipe and Plate. Familiar with welding inspections that is before, during and after welding activities at Workshop. material for Plate and pipe diameters for Stainless Steel, Carbon Steel, Aluminum, as per WPS and process Issue of welder Qualification Test reports and identity card. Reviewing filler wires and electrodes of welding procedure specification Supervision and inspection Welding, Pre-heat and Post Weld Heat Treatment of weld. To ensure all fabrication works are in according to approved drawing & Latest revision Stage inspection of repair activities during fit up and welding and ensure the compliance with required standards. Evaluation of the welding joints by visual and NDT/Quality Control activities related to shut down and maintenance. Preparation of punch list items as per P & ID and Isometric such as, Pipe supports, Valves, Guides, Shoe supports and NDT completion and approving/ releasing packages for hydro test and clearance to the next fabrication steps. Co-ordination of all destructive and Non-destructive testing at various sites for different clients. Calibration of testing equipment and materials. Verify that all the Measuring, Inspection and Testing equipment is in Valid state of calibration prior to use. Show less

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  Punj Lloyd Limited

  Oct 2017 - May 2018

  Quality Assurance Engineer

  • Review of Project Specification (Scope of Project pertaining to welding).• Review & Study of Pipeline Profile charts.• Receiving inspection of incoming pipes (API5L X65) of various diameters as per project specification.• Conducting & monitoring WQT’S for the upcoming automatic welding activity• Reviewing different WPS & WQT’S for various materials and processes before commencement of Fabrication.• Conducting welding consumable receiving inspections as per ITP.• Carrying out Pre-welding, In-process & Post weld inspections for pipelines for day to day task.• Preparing inspection reports for different stages of welding as per ITP.• Monitoring Welder repair rates.• Co-ordinating with project NDT coordinator for conduction of various NDTS (RT, PT & MPT). Show less

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  N I ENGINEERING TECHNOLOGIES PRIVATE LIMITED

  Dec 2018 - Jul 2020

  Quality Assurance Team Lead

  • Preparing & Review of Project QAP/ITP/PQP/FQP.• Thorough study of Fabrication drawings.• Coordination & guiding QC team in Conducting receiving inspection of raw materials pertaining to ASTM A36,ASTM 312 TP316L, IS 2062 (BEAMS, PLATES, CHANNELS, ANGLES, FLATS BARS).• Assuring cutting plans to various sub-contractors for fabrication.• Supervising QC team during stage wise inspections (FIT-UP, INPROCESS & FINAL WELD) as per QAP.• Monitoring, training welders & welding activities during project execution.• Conducting & witnessing NDT (RT, UT, MT & PT). via third party f as per drawing requirement.• Carrying out complete assembly inspection of the final product.• Preparing MATCH-MARKING plan for the final assembly before dismantling for easy site verification.• Doing receiving inspection of paint as per client requirement (Verifying Batch No, Mfg date, Date of expiry, Approved manufacturer).• Checking surface profile of the substrate using surface comparator prior to painting.• Complying with atmospheric condition prior to painting.• Strictly monitoring Induction period (two pack paints) and pot life of paint during painting activity.• Doing final paint inspection and checking DFT which is as per the requirement.• Raising final inspection call for the customer and coordinating during the inspection.• Preparing final inspection reports, dossier, match marking maps & dispatch packing list for the final product. Show less

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  Tata Projects

  Jul 2020 - now

  Technical Consultant

  • Review & verify documentation regarding equipment parts and its respective assembly.• Review & approval of ITP/QAP.• Review and approval of WPS, PQR & WQT.• Raw material inspection - Review of Test certificates with respect to Spec.• Witnessing Mechanical test in laboratories - Tensile, Impact, Hardness & Bend test• Inspection of GRE/GRP pipes and fittings• Inspection of valves, pipes, fittings, pressure vessels, skids, tube bundles etc.• Fit up Inspection, Welding Visual Inspection, welding parameter monitoring.• Review of X-ray films, witness of UT, PT & MT.• Witness / monitoring of hydrostatic, pneumatic testing for vessels, reactors, tanks & valves.• Review of heat treatment charts/PWHT procedures.• Protective coating inspection.• Providing customer with detailed reports of shop/field activity, quality issues, safety concerns and incident reporting (if any).• Vendor assessment, Expediting and pre dispatch inspection. Show less

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  TUV India Pvt. Ltd.

  Mar 2021 - now

  Technical Consultant