SATHISH KUMAR S

Experience

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  GENERAL MOTORS TECHNICAL CENTRE INDIA PRIVATE LIMITED

  Jun 2013 - Oct 2016

  Virtual Manufacturing Engineer

  • Lead and coached team of engineers to deliver program support to global MFG teams as per agreed plans.• Virtual build validation as a supporting activity is done prior to Pre-Production Vehicle• Planning and working on allocation of work to the team and motivated them to achieve before deadline.• Responsible for GM NA, GME & GMK workload planning and deliverable in QC team.• Identification of risks affecting design checks, sign off, recommending remedial action.• Coordinating with global customers for updates/ reviews/ feedback of global programs or projects handled.• Performing digital analysis of all Tracking vehicles as per process.• Involved in identifying and reporting various issues performed during virtual validation.• Creation & validation of KITs for physical testing to make sure Vehicle Technical Specification is achieved.• Development of alternate proposal throughout vehicle lifecycle.• Process knowledge sharing and discussing internally within the team.• Tool access checks for assembly line virtually ensuring assembly is done in the correct sequence. Show less

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  Mahindra and Mahindra Limited [Automotive, Farm Equipment and Agri Business]

  Oct 2016 - Aug 2019

  Central Manufacturing Lead

  • Responsible for Input Data from Vehicle Architect - ADD/DEL, Torque list & 3DModel,• Discussion with VA & CME – for finalizing assembly sequence & with VA & CC for finalizing Service Requirements and getting service points.• Availability of 3D layout from Teamcenter Database- Ensuring layout is OK for DMU.• Analyzing Interface report from VA, Getting Assembly sequence and tool list from CME.• Building virtual assembly sequence in Delmia according to sequence, Selection of Tools from database.• Maintaining Design Validation Process creation for different platforms according to stage wise fitments.• Getting Service Points from CC and mapping it in DVP.• DFA and DFS checking as per assembly sequence and customer requirements.• Review with CME and CC for open points and getting confirmation from CME about the Tool Selected.• DFA and DFS sign off, recommending remedial action and ensuring issue is resolved.• Looking after Vehicle DMU build and EBOM configuration management. Clearance and Functional interface checks with the help of DMU.• Defining Boundary for various COE to finalize concept layout. Show less

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  GENERAL MOTORS TECHNICAL CENTRE INDIA PRIVATE LIMITED

  Aug 2019 - Dec 2021

  Senior Virtual Vehicle Execution Engineer

  • Responsible for creation of manufacturing BOM by generating assembly sequence. Proficient in manufacturing process during virtual validation.• DFA analysis (Tool accessibility, Hand accessibility & simulation checks) using Vismockup & Delmia V5.• Spearheading DFS analysis (Ergonomics check) using Vismockup, 3D Jack & 3D Simulation.• Project planning to achieve targeted compatibility at each milestone or gateway. Co-ordinate with different cross-functional teams related to the work execution and to meet the quality standards.• Support production operations by employing virtual manufacturing techniques to prove manufacturing feasibility, enabling robust design and manufacturing assembly prior to component manufacturing.• Successfully ensuring CAD data quality is maintained at different stages of Product development in Vehicle Assembly Structure, conduct virtual reviews and work on virtual kits.• Insightful exposure in final in final assembly manufacturing sequence, process simulation, and product & Process Manufacturing feasibility analysis.• Supervising validation in engines, thermal & electrical functions & VAS level checks for CAD data quality.• Validating the dynamic clearance at the critical assemblies like Engine room, Chassis etc.• Root Cause Analysis is carried out for BOM Issues. It deals with finding the Root cause for why a particular issue occurs and suggesting the solution to resolve the same.• Performing virtual validation on entire vehicle CAD during different stages of development in Vis Mock-up.• Exposure to Vehicle Assembly Structure (VAS) creation for development of New Program Architecture.• Sub-assemblies are grouped together in Vismockup for validation to ensure proper fitment is done.• Fixture design model integrated in Vismockup for each fitment during assembly. Show less

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  Lam Research

  Jan 2022 - Jun 2023

  Technical Lead

  * Creation of single integrated Process Planning environment using Digital manufacturing tools(3DExperience) to manage engineering data and it's process between manufacturing groups.*Building a commicative bridge between EBOM and MBOM.*Defining and configuring MBOM,allocation of resources to analyze the assembly scenario.*Generate Sequence of events/Work instructions meeting Lam standards and handover to manufacturing team.*Definition of complete manufacturing plant tree and development of plant structuring using Factory Flow Simulation containing required manufacturing tools,equipments and facilities.*Carry out interference checks, BOM comparison and DFMA analysis and report out any discrepancies.*Implementation of Change management process in manufacturing to track changes and it's planning to follow updates coming from engineering data.*To perform Virtual build of Product and process flow and it's simulation to analyze feasibility of manufacturing assembly process and tooling activities.*Streaming flow of Product data for use in manufacturing and assembly process so that all required information and manufacturing data appears in Process structure and Process reports Show less

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  Capgemini Engineering

  Jun 2023 - now

  Senior Solution Architect- Client- Boeing

  Good understanding of overall PLM Process and how 3DExperience is used to solve the business needs. • Complete process of virtual build to validate product and process as design matures. • Creation and maintenance of build sequence (BOP) based on process documentation. • Generation and validation of product based on configured BOM for entire assembly within 3DExperience. • Strong experience in building a large COE team to deliver solutions around PLM and Industry 4.0 including MBSE, Digital Twin. • Collaborate with partners to identify business requirements, vetting against the scope of the new changes. • Validate requirements with cross team members who will be affected by the business process. • Collaborate with implementation team(Architect, Developers, Software Engineers) to determine the best IT and Teamcenter solution for the business problem. • Part analysis of all new parts within release stages. • Validation of the product and project specific manufacturing assembly sequence within Delmia V5. • Work with client teams to support resolution of issues identified through virtual build. • Generate Change Action, Change Order, Change Request for Nonconformance parts. • Extensively worked on implementing Change Management Process • Planning of layout, equipment resource for plant and products • Support in Digital Planning implementation Show less