Experience

• 

  Genesis

  Apr 2010 - Mar 2011

  Product specialist

  • Reviewing production schedules and clarifying specifications for production preparation.• Assembling and weighing materials and supplies for production.• Preparing equipment for production by performing sterile cleaning-in-place (CIP), servicing-in-place (SIP), and cleaning out-of-place (COP).• Operating and monitoring equipment during production while adhering to aseptic filtering and filing procedures.• Observing varying conditions, adjusting equipment controls, and calculating concentrations, dilutions, and yields.• Maintaining a safe and clean work environment by following cGMP and standard operating procedures, complying with legal regulations, and monitoring the environment.• Troubleshooting breakdowns and calling for repairs to keep equipment operating.• Completing forms, reports, logs, and records of equipment and batches to document production.Participating in training opportunities to update job knowledge.• Accepting ownership for accomplishing new and different requests, and exploring opportunities to add value to job accomplishments to enhance organization reputation. Show less

• 

  Delta pharma

  Apr 2010 - Mar 2011

  Production pharmacist

  • Reviewing production schedules and clarifying specifications for production preparation.• Assembling and weighing materials and supplies for production.• Preparing equipment for production by performing sterile cleaning-in-place (CIP), servicing-in-place (SIP), and cleaning out-of-place (COP).• Operating and monitoring equipment during production while adhering to aseptic filtering and filing procedures.• Observing varying conditions, adjusting equipment controls, and calculating concentrations, dilutions, and yields.• Maintaining a safe and clean work environment by following cGMP and standard operating procedures, complying with legal regulations, and monitoring the environment.• Troubleshooting breakdowns and calling for repairs to keep equipment operating.• Completing forms, reports, logs, and records of equipment and batches to document production.• Participating in training opportunities to update job knowledge.• Accepting ownership for accomplishing new and different requests, and exploring opportunities to add value to job accomplishments to enhance organization reputation. Show less

• 

  Egyptian international pharmaceutical industries co. - eipico

  Mar 2011 - Jun 2016

  • Supervising the organization of external audits from regulatory parties & licensors on EIPICO plant, issuing corrective action plans for audit findings, and following up on CAPA programs.• Managing internal audits planning, selecting audit teams, preparing the corrective action plan & final audit report.• Being a member of the supplier evaluation team and performing 2nd party audits to assess GMP compliance of suppliers.• Reviewing the layouts of production departments, warehouses & QC labs (classes, differential pressure, material flow, personnel flow, and air flow).• Supervising the change control system, reviewing process change requests(CR) & the annual list of the change control.• Supervising the product quality review (PQR), reviewing the annual plan & reviewing the executed annual product review reports.• Revising the company site master file.• Supervising the planning & execution of on-job & refreshment training for staff & induction training of new employees in the R&D and Quality sector.• Participating in the organization of management review meetings.• Reviewing contracts & technical agreements between EIPICO and licensors or raw materials suppliers.• Reviewing Quality procedures & work instructions.• Reviewing the customer complaint annual reports & trends for presentation.• Created and maintained finished goods master data, BOMs, and routings. Show less • Conducting raw material inspections to check conformity to required specifications and taking the necessary actions accordingly before proceeding with the production process.• Communicating and interpreting company policies to subordinates and ensuring their proper implementation.• Overseeing the receipt of the reviewed batch record from associate administration BR and supervising the dispensing of raw materials for production.• Coordinating with the Production Technician for the cleaning and setup of the processing line according to the instructions of the operation and cleaning of machines.• Starting up the preparation according to the steps and environmental conditions listed on the batch record.• Sending requests for chemical analysis to the Quality Assurance Department.• Following the startup of filling and packaging operations with the Production Technician and Packaging • Supervisor, and performing maintenance as needed.• Following up on repackaging and packaging processes.• Reporting the need for unplanned maintenance of machinery during operation using the reporting form for failure during operation.• Ensuring accurate data entry on a daily basis.• Evaluating subordinates (production technician) on a monthly basis. Show less

  • Internal Auditor, Customer Compliance and APR Unit Specialist

    Feb 2015 - Jun 2016

  • Production Specialist

    Mar 2011 - Feb 2015
• 

  Fresenius medical care

  Jun 2016 - Mar 2021

  • Manage and oversee all production activities inside the factory, ensuring compliance with GMP, ISO system/CE Mark, and quality regulations.• Monitor the document system to ensure compliance with GMP, ISO system/CE Mark, and quality regulations.• Prepare the implementation of corrective actions taken through external and internal audits and report the final action to the manufacturing director.• Maintain batch manufacturing and packaging processes, review quality standard documents, and approve batch processing/packaging record design.• Reconcile batches after processing and packaging steps, maintain EPR system (Odoo) data integrity, and issue all SOPs related to production.• Participate in cleaning validation/process validation activities and coordinate calibration plans with the Quality department.• Evaluate the performance of the production team and provide on-the-job training for production staff.• Investigate any complaints in QA, participate with Quality Manager in supplier evaluations, and manage operation/materials/equipment inside the factory.• Ensure that all production is done according to GMP, prepare opex/capex with plant director, and participate in passing the audit of ISO 13485-2016 (Medical Device), ISO 18001-2007 (Safety), ISO 14001-2015 (Environmental).• Send Monthly report (productivity/efficiency/waste/headcount/overtime) to plant director. Show less • Prepare daily and long-term production schedules utilizing MRP and production forecasts.• Create, maintain and complete work orders for all required products.• Develop delivery commitments with the production team to balance production capacity, productivity, and on-time delivery metrics.• Analyze one-time orders for material availability and provide ship dates to Customer Service in a timely matter.• Evaluate expedite requests from Customer Service and respond in a timely matter.• Run daily and review “Short Stock Report” and prioritize production.• Analyze item shortages reported by Shipping and schedule work orders.• Provide accurate and timely communication of production shortages or delays that could impact customer deliveries.• Coordinate with Returns to evaluate product returns against demand to facilitate proper product disposition.• Responsible for the fulfillment of requisitions and forwarding of documentation to Purchasing.• Create and maintain finished goods master data, BOM’s, and routings.• Establish and maintain lookout windows, economic order sizes, safety stocks, etc., to maximize production efficiencies.• Maintain documentation of work orders and production reports as required. Control consumption of raw materials according to the work order. Perform periodic physical inventory counts as required. Request inventory adjustments as required.• Coordinate with Quality to maintain accurate work order traceability.• Support end-of-life material planning activities for product discontinuation to minimize inventory impact due to obsolescence.Achievements:• Headed the project for 2 years, leading 4 technical and 2 engineering consultants, with a budget of 8 million.• Increased product output by 150% and reduced production costs by 25% by canceling benefits.• Prepared Opex/Capex with the Plant Director and participated in passing the audits of ISO 13485-2016 (Medical Device), ISO 18001-2007 (Safety), and ISO 14001-2015 (Environmental). Show less • Prepare daily and long-term production schedule utilizing MRP and production forecasts.• Develop delivery commitments by coordinating scheduling activities with production team to balance production capacity, productivity, and on-time delivery metrics.• Run daily “Short Stock Report” and prioritize production accordingly.• Review “Short Pick” report and prioritize production accordingly.• Attend Engineering Change Meetings and follows through with action items.• Create and maintain finished goods master data, BOM’s, and routings.• Maintain EPR system data integrity to ensure accuracy of product/system information.• Establish and maintain lookout windows, economic order sizes, safety stocks, etc in order to maximize production efficiencies.• Maintain documentation of work orders and production reports as required.• Control consumption of raw materials according to the work order.• Perform periodic physical inventory counts as required.• Request inventory adjustments as required.• Coordinate with Quality to maintain accurate work order traceability.• Support end-of-life material planning activities for product discontinuation to minimize inventory impact due to obsolescence. Show less

  • Production Manager

    Jun 2016 - Mar 2021

  • Production Section Head for Hemodialysis solution

    Mar 2017 - Dec 2020

  • Production Supervisor

    Jun 2016 - Mar 2017
• 

  Dulex lab

  Mar 2021 - Jan 2022

  Production manager

  • Manage and oversee the production process, ensuring that products are manufactured efficiently and to a high level of quality.• Develop and implement production plans and schedules, and adjust them as needed to meet changing demand.• Manage and develop a team of production workers, ensuring that they are trained and equipped to perform their jobs effectively.• Ensure that production processes comply with regulatory requirements and industry standards.• Monitor production performance and analyze data to identify areas for improvement, such as reducing costs, improving efficiency, and increasing output.• Develop and maintain relationships with suppliers and vendors, ensuring that raw materials and equipment are delivered on time and meet quality standards.• Collaborate with other departments, such as sales and marketing, to ensure that production schedules meet customer demand.• Develop and implement safety procedures to ensure that production workers are working in a safe and healthy environment.• Manage the production budget, ensuring that expenses are kept within budget and that cost-saving opportunities are identified and implemented.• Ensure the accuracy of product/system information by maintaining the data integrity of the EPR system (Odoo).• Stay up-to-date with industry trends and best practices, and implement new technologies and tools as needed to improve production operations. Show less

• 

  Stio life science

  Jan 2022 - Jan 2023

  Supply chain manager

  • Develop and implement supply chain strategies that optimize efficiency, cost-effectiveness, and quality.• Manage and oversee all aspects of the supply chain process, including procurement, production, inventory management, and logistics.• Collaborate with suppliers and vendors to negotiate pricing and delivery terms, and ensure that quality standards are met.• Monitor inventory levels and production schedules to ensure that products are delivered on time and meet customer demand.• Work with other departments, such as sales and marketing, to forecast demand and ensure that adequate inventory levels are maintained.• Analyze supply chain data and identify areas for improvement, such as reducing costs, improving delivery times, and increasing efficiency.• Manage and develop a team of supply chain professionals, ensuring that they have the necessary skills and training to perform their jobs effectively.• Ensure that all supply chain processes comply with regulatory requirements and industry standards.• Develop and maintain relationships with key stakeholders, such as suppliers, vendors, and logistics providers.• Stay up-to-date with industry trends and best practices, and implement new technologies and tools as needed to improve supply chain operations. Show less

• 

  Adwia pharmaceuticals

  May 2023 - now

  Supply chain analysis manager

  *Analyz data and methods to predict and improve a company’s delivery of products and services to its customers reporting to the Supply Chain Director.*Assess a company’s processes and inventory, then use that data to improve efficiency and reduce costs.*Monitor and collect data on current operations, including scheduling, sourcing, warehousing, production, and delivery.*Investigate pain points within the process and develop solutions to resolve conflicts and inefficiencies.*Create performance reports for Top management to review, Plan and carry out large-scale projects.*Participate in SAP ERP System implementation with full support with Master data validating and integration with all functions and departments. Show less