Mayank Chikane

Experience

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  Hindustan Zinc

  Sept 2022 - now

  Working as Assistant Manager in Zinc Smelter managing operations and maintenance by optimizing and tracking equipment’s performance leading a team of 6 Supervisor and 40 workforces.Coordinated with cross-functional team for R&M Spare planning to ensure 100% availability and executed timely PR using SAP.Monthly Agitator/Reactor availability tracking using DCS Trend monitoring achieved a 99.98% resulting in significant reduction in downtime and Time usage mode (TUM) making for Equipment performance monitoring.Created a Real time Dashboard for Asset Optimization Module named Defect Elimination for KPI’s Monitoring.Enhanced Stakeholder engagement by implementing Digital interactive dashboard for Monthly area wise Hazzard monitoring, enhancing KPI visibility and simplifying tracking of concerned areas using Slicers, Heat-map, Pivot tables and DAX.Managed shutdown management activities, coordinating with cross-functional teams to ensure efficient execution and minimizing production losses during maintenance periods.MTBF and MTTR calculations for Critical equipment’s such as Conveyors, Horizontal Belt Filters and Filter-presses.Six Sigma Project: Achieved Best reactor overhauling in 35 days with the help of Activity wise Bar chart preparation. Implemented 7QC tools for different phases (SMED).FIP: To minimize the variation of MR overflow pH and improve the Cpk value.Certified Lift plan designer. Developed and implemented innovative lift plan designs, resulting in a reduction in accidents and injuries on job sites.Worked on maintenance and performance improvement of Hydraulic operated Equipment like Thickeners and Filter press.Prepared MIQA for different equipment, SMP revision, Root cause Analysis using Why-Why, FMEA, and JSA preparation for Hazard identification.Established and sustained Lean manufacturing practices, resulting in decreased COPQ, rework, and rejection rates. Implementation of Kaizen, 5S and Lean Six Sigma methodologies. Show less

  • Assistant Manager

    Mar 2023 - now

  • Graduate Engineer Trainee

    Sept 2022 - Mar 2023
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  Ai Variant

  Sept 2023 - Dec 2023

  Data Analyst

  • Extracted and transformed data using MySQL, Excel and Power Query ensuring data accuracy and quality.• Developed data models for analysis, including data transformations and calculations using DAX in Power BI.• Created visually engaging and informative data visualizations by translating complex data into actionable KPI’s.• Wrote and optimized SQL queries to retrieve, manipulate, and aggregate data from relational databases (MySQL) for analytical purposes.• Conducted data validation checks to identify anomalies and discrepancies, implementing data quality improvements as needed.• Presented findings and insights to team members and stakeholders in a clear and concise manner. • Demonstrated proficiency in using data analytics tools, including Excel for data manipulation, MySQL for database querying, Power BI and Tableau for data visualization and reporting. Show less