Fleming Musunza

Experience

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  SABMiller

  Jan 1992 - Jan 1998

  ­ ­ Machine faulty finding electrical and instrumentation.­ PLC faulty finding and programming, (Allan Bradly PLC 5) ­ Ac/dc drives (Dan Foss) ­ Raising job cards and works orders ­ Doing running schedules on shift ­ Attending to Electrical and Instrumentation breakdowns on production lines during shift­ Assisting shift manager on running the shift i.e. attending to ir issues ­ Machine maintenance and condition monitoring ­ Machine continuous improvements projects, designing, implementation and record capturing ­ Assisting shift manager in generating and writing daily production reports­ Attending to machine breakdowns, Electrical and Instrumentation­ Doing Planned Preventative and Corrective Maintenance Show less

  • Shift Instrumentation and Electrical Artisan

    Sept 1995 - Jan 1998

  • Electrical Apprentice

    Jan 1992 - Aug 1995
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  UNILEVER SA

  Feb 1998 - Dec 2003

  Shift Electrician

  Machine maintenance Doing running schedules Raising works orders Attending faulty finding meetings on lines with operators and production team Coaching operators on machine operation Machine faulty finding Hazard identification and elimination Attending weekly workshop meetings about problems on lines TPM PLC faulty finding, Allen Bradley, Texes instruments, Siemens, Festo and Telemecanique Appex servo drives and controllers Ac/dc drives Danfoss, telemecanique, sew eurodrive Scada and DCs Show less

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  Namitech ( Nampak)

  Jan 2004 - Sept 2006

  Maintenance Technician

  CNC machine maintenance, preventative, planned and breakdown maintenance.Maintenance planning & scheduling Machine down time maintenance, PLC fault finding, programming, running & condition monitoring Attending both production & engineering meeting Overseeing site building maintenance supervising contractors Projects management from implementation to finish i.e. machine installation, machine modification to eliminate unwanted reoccurring breakdowns Liaising with machine suppliers on how to get the most out put from their machine Ensuring she in the plant is being adhered to Coaching and training junior staff, artisan and operators Acting in place of the technical manager Site and building maintenance, i.e. air-con maintenance, making sure office lighting and equipment is working Chairing engineering maintenance weekly meetingsMaintenance of HVAC system Maintenance of 12bar air compressors.Maintenance of security access control for both personnel and vehicles Show less

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  SABMiller

  Sept 2006 - Oct 2011

  Maintenance Controller

  To lead , support and manage the maintenance team; to give guidance and governance of a planned maintenance program of the plant maintenance function; to proactively maintain plant equipment and to provide professional technical support to the Plant Manager and his team so that reliability and effectiveness of the plant equipment is maximized, losses and risks are minimized and safety is adhered to. Develop and monitor team goals: implement TPM & RCM activity in all the production area Ensure OHS act is enforced and adhered to by all maintenance personnel Ensure all plant operating manuals and specifications are well maintained and accessible Ensure plant electrical and mechanical processes are well documented and updated as required Repair breakdowns, root cause for breakdowns are identified addressed and eliminated Ensure machines are maintained by enforcing RCM maintenance principles Support continuous improvement( Kaizen ) for teams to improve performance Implementation of energy, air, water saving projects in all the areas Formulate and control repairs and maintenance budget ( including engineering spares ) Responsible for plant maintenance processes and achievement of the DQCSM ( Delivery, Quality, Cost, Safety and Morale) targets within the area of responsibility Monthly expenditure is compared to monthly budget and YTD comparisons are discussed with team members to ensure that R&M expenditure is in line with the budget Expenditure that’s not in line with budget is investigated and action plans are put in place Evaluations of spares are carried out regularly, and outcomes are discussed with the engineering manager prior to implementing changes or recommendations Ensure SLA are in line with business requirements of the maintenance function Ensure proper tools are used, and carry out PJO, and tool inspections Show less

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  WEIR MINERAL

  Jan 2010 - Jan 2011

  Planned Maintenance Consultant

  Did all the planned maintenance schedules for the whole plant , introduced and implemented SHOPWARE ( CMMS)

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  Rand Refinery

  Oct 2011 - Oct 2013

  Projects Foreman Asset Care

  To lead, support, Coordinate project materials, deliveries and subcontractors to proactively maintain plant equipment and to provide professional technical support to the operations manager and his team so that reliability and effectiveness of the plant equipment is maximized, losses and risks are minimized and safety is adhered toManage and control asset care projectsEnsure correct implementation of any site program in compliance with customer and company safety guidelines.Plan, execute and manage the tender process and procurement involvement and participationProject scoping , feasibility study basic design and implementationBusiness case capital applicationProject documentation is filedManaging project team and contractorsManaging project budgetChairing project meetings with site project team and contractorsContractual interpretation and adherenceProject planning and executionIssue project reporting about the site progress worksEnsure all project work of high risk as been effectively communicated to the Local Municipal authority.Responsible for the Work and Shutdown management elements within Asset Management to Plan and Schedule maintenance activities of equipment in a safe, effective, operating conditionEnsuring all electrical installations are done according to SANS 10142 code of practice.Manage project scope changes in coordination with the project manager Ensure that engineering and design activities are delivered on time and as per company quality standards Prepare equipment manuals in collaboration with the OEM Organizing critical spares as per OEM advise Site safety SHEEnsure all project punch list has been cleared before hand over to customer.Checks the subcontractor’s progress reports and validates their associated payment requests.Commissioning of the project and handover Show less

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  National Brands Ltd

  Dec 2013 - Oct 2014

  Maintenance Manager

  In charge of the whole process plant maintenance function of the business- Ensure high Plant availability of all Production Plants through adequate maintenance of Plant equipmentTechnical support service standardisation of machinery & equipment spares, control systems - Enforce and maintain safe work area - Ensure OHS act is enforced and adhered to by all maintenance personnel - Ensure all plant operating manuals and specifications are well maintained and accessible - Lead, support and coach team members to achieve their KPIs - Provide support to the Artisans to ensure that all maintenance work is consistently of a high quality.- Responsible for ensuring that all maintenance work complies with applicable SHEQ regulations- Ensure that all Production Plant Statutory inspections are done as per schedule.- Ensure that all maintenance employees work safely and in compliance with the work permit requirements- Plan and schedule leave of Artisans- Ensure RCA is done for any breakdown- Monitor the maintenance costs against the allocated budget.- Ensure that all maintenance employees work safely and in compliance with the work permit requirements- Ensure all spares used are OEM spares.- Ensure Artisans have the right tools and carry out PJO- Inspect and sign off work order/ job cards Show less

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  Idwala Industrial Holdings

  Nov 2014 - Jul 2015

  Plant Superintended

  Duties ,Roles & Responsibilities• Plan, develop and implement strategy for optimising plant efficiency so as to meet agreed organisational performance plans, budgets and timescales.• Manage and coordinate all resources and processes to maximise the productivity of daily production in terms of quality standards, production volumes, yields, costs and lost time. • Develop process, interpret and communicate key operational results in respect of production, maintenance, and develop and implement corrective action as necessary. • Lead, organise and control the allocated production lines to maximise production, achieve efficiency targets.• Manage plant availability, utilisation, operational efficiency, yield and continuous improvement.• Enhancing employee performance by frequently reviewing current competency levels, thereby establishing training needs to facilitate a competent work force and enable growth and empowerment. • Facilitation of effective planned and preventative maintenance systems for all plant and associated equipment.• Manage capital expenditure to meet or beat a CAPEX plan within agreed budget and timeframes.• Accountable for the compliance of all legal requirements as stipulated in the OHS Act (16.2 Appointee)• Ensure ISO 9001 is adhered to.• Human resource management o productivity, staff costs and manpower planning o development and coaching, performance management and maintaining discipline• Development and achievement of annual budgets and long-range plans. Show less

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  Sovereign Foods Ltd

  Aug 2015 - Jul 2017

  Process Manager

  Manage the plant through planning, organizing and controlling activities, within organisational structures, budgets and company policies, in order to achieve maximum productivity, yield and efficient human resources utilization and production of quality products, cost effectively and delivery as per plan. Ensure effective leadership and management of manufacturing production processes. Ensure adherence to all food safety requirements, HACCP, GMP and FSS 22000.• Ensure that assets are well maintained and kept 100% operational condition at all times by:• Ensuring RCA analysis ( 5WHY ) is done for every break down.• Ensuring planned maintenance work is done during a planned maintenance outrage.• Regular product quality assessments• Daily sign off of summary quality documentsEnsure that good manufacturing practices are defined and implemented throughout the processing plant by: Writing and reviewing SOP’s • Ensuring that the training department and processing team leaders are fully utilized to ensure that all production staff is highly trained to achieve optimal results that each person fully understands the requirements of all relevant SOP’s.• Monitoring order compliance on a hourly, daily, weekly and monthly basis• Reviewing results and orders regularly with your team and the Sales and Marketing dept• • Maximize process plant volume output through the achievement of yield and product extension targets.• Implementation of strategies to achieve product extension of 100% • Maximize throughput and efficiencies to world class standards by:• Establishing work/operations standards• Continuously monitoring and assessing labour compliance with standards• Ensuring that assets are effectively utilized to reduce the amount of time required to process• Ensure that the process plant and all its functions are compliant with the following relevant legislation:• Occupational H/S Act Show less

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  LIGNOTECH SA

  Aug 2017 - now

  Plant Operations Maintenance Engineer

  Ensure the effective availability of the plant and machinery by coordinating and supervising the necessary maintenance service provided by the Engineering Department whilst adhering to Company S.H.E Regulation & Policies.Drive world class manufacturing (WCM) principles with the aim of reducing breakdowns and ensuring zero accidents and zero work defects.Manage and develop maintenance procedures in accordance with ISO 9001, ISO 14001, ISO 18001 requirements.Identify, analyse, and review equipment maintenance problems and identify gaps for improvement Ensure equipment failure investigations are conducted and that corrective and preventative actions are put in place using problem solving tools (5W1H, 4M5WHY, FTA, FMEA and RCM) Co-ordinate the Condition Monitoring Maintenance Systems (CMMS) - PRAGMA Develop maintenance equipment risk assessments in conjunction with the maintenance team.Execute capital expenditure projects on time and in budget.Manage infrastructure maintenance and improvements.Maintain and improve the packing plant operations.Develop and maintain monthly engineering reports.Meet the engineering maintenance budget in conjunction with the KPI targets.Build a strong engineering team and promote a good safety cultureManage and controlCAPEX: R 5M p/aOPEX: R 19M p/a Show less