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Vijay Sonarkar

Vijay Sonarkar

Production Supervisor

Followers of Vijay Sonarkar381 followers
location of Vijay SonarkarPune, Maharashtra, India

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  • Timeline

  • Skills

    Manufacturing
    Kanban
    Fmea
    Kaizen
    Value stream mapping
    Engineering
    Automotive
    Product development
    Lean manufacturing
    Six sigma
    Supply chain management

  • About me

    Assembly operation handling Industrial Engineering expert Experience in manufacturing /project domain Wcm (World Class Manufacturing) Champion Trainer of Kaizen/5s/lean manufacturing

  • Education

    • Warora

      1993 - 1994
      HSSC & SSC science

    • Rashtrasant Tukadoji Maharaj Nagpur University, Nagpur

      1996 - 2000
      BE Industrial Engineering 1st

      Activities and Societies: Participation in national level paper presentation.

  • Experience

    • Sanuj Steel Pvt Limited

      Dec 2000 - Apr 2004
      Production Supervisor

      Production supervisor of handling main line

    • Spark Minda

      May 2004 - Dec 2006
      Member - engineering

      Successfully implementation of Industrial tool like Time Study and Line balancingCapacity planning for manpower and equipment based on budgeted volumeLayuut preparation based on capacity planningPR PO Preparation for new facility requirementTools and trolleys design and procurementmonitoring and review of OEE of machinesmonitoring KPI and Kaizen for total employee environmentVSM and Kannan implementationMIS preparation at plant level Show less

    • Tecumseh India Pvt. Ltd.

      Jan 2007 - Jan 2008
      Assistant Manager

      Drive for manpower optimization throughout plant based on time studyPreparation of SOP, PFMEA, Control Plan for new product launchDevelope Factory layout and modification based on requirement

    • Samsung Telecommunication India Private Limited

      Jan 2008 - Aug 2008
      Sr. Engineer

      Successfully implemented Productivity Improvement technique using Line BalancingDesign and development of work station for cellular manufacturing for mobile workstationLayout design and modification for productivity improvement

    • CNH Industrial Capital

      Sept 2008 - Dec 2012
      Dy. Manager

      World Class Manufacturing Coordinator to develope lean manufacturing processManufacturing Engineering activities like SOP, PFMEA, Tool and Equipment installation and commissioningImprovement project monitoring like Kaizen, 5s and work place organizationNPIP project management for new projects developmentMIS preparation at plant level for plant KRA

    • JCB India Ltd.

      Dec 2012 - now
      Assistant General Manager

      Line incharge for Global compaction line with end to end Production and quality operation.Day to day strategy for productions scheduling and machine PDI clearance with respect to Sales requirementinteracting with departments for ensuring maximum production roll out and PDI clearanceManaging overall production with respect to Safety, Quality, Cost, Delivery, moral and environment prerequisitedebottlenecking issues in machines during testing and PDIHeading review meeting daily basis to reduce field complaint, internal defect per machinesHeading NPIP programe for new project developmentDispatching and maintaining FG stock based on sales requirementReviewing and maintaining fix cost and variable cost whithin budget Show less

  • Licenses & Certifications