Frederico Guimarães Silva

Experience

• 

  Norsk Hydro

  May 2016 - Jun 2017

  Trainee

  • Rotation at Hydro's 3 plants (bauxite mine, alumina refinery and primary metal) to understand the aluminum chain.• Blending supply project - Code development and interface with HMI, using a Festo PLC. Implementation in the area aiming at greater security for operators and management in sight with the HMI.• Improvement team in the Anode area, highlighting work carried out on the “vibrocompactor” equipment where, based on failure analysis and use of the SPC (Statistical Process Control), there was an improvement in availability of 10%. Show less

• 

  Albras Aluminio Do Brasil Ltda

  Jun 2017 - Jul 2020

  • Leader of the maintenance team with 50 people (planners, execution, Engineers).• Planning and Control of Maintenance in Cast house area: Experience with ingot molds, FANUC and ABB robots, waiting ovens, cooling towers, pumps, and chain conveyors.• Short/long-term planning team (external maintenance, 52-week schedule, man-hour balancing).• Capex projects for Maintenance (new projects, overhaul, and spare parts) – Budget: R$ 3 million.• Structuring and implementation of 5s in the maintenance area.• Implementation of First Line Maintenance focused on autonomous maintenance.• Equipment performance control (OEE, MTTR, MTBF, and other KPIs) using SAP as a database.• Leader of equipment improvement and performance teams.• Root cause analysis for critical equipment (using Ishikawa, 5 whys).• Development of reports in Power BI.• Solid knowledge of SAP (PM and MM) Show less • Restructuring of Albras Maintenance using four-pillar reliability model: maintenance plan, planning, execution and performance.• Root Cause Analysis for critical equipment (Ishikawa diagram, 5 why`s)• Control of company maintenance KPI`s based on the SAP system.• SPC (Statistical Process Control) to analyze opportunities of improvements for critical equipment (using tools such as A3 and Pareto).• Creation of FMEA (Failures Modes and Effect Analysis) for critical equipment• LCC (Life Cycle Cost) study for the company's fleet.• Facilitator to implement methodologies such as 5s, KAIZEN, MUDA DORI.• Internal auditor of ISO 9001, ISO 14001, OHSAS 18001 Show less

  • Maintenance Engineer

    Oct 2018 - Jul 2020

  • Reliability Engineer

    Jun 2017 - Sept 2018
• 

  Aluminium & Chemie Rotterdam BV

  Aug 2020 - Oct 2022

  Reliability and Maintenance Engineer

  • Planning and maintenance control of the Baking Furnace area: Experience with Overhead cranes, anode baking furnaces, and gas treatment plants.• Control of equipment performance (MTTR, MTBF, execution of maintenance plan, etc)• Implementation of maintenance strategy (maintenance plans, 52 weeks balance).• Leader of an improvement team in the baking furnace. (Improved 15% of downtime in the cranes).• Root cause analysis for critical equipment (using Ishikawa – fishbone and 5 whys analyses).• Development of reports in Power BI.• Solid knowledge of Dynamics.• Project Leader: €700k - Provide power using one of our transformers to provide power for the buildings/equipment remaining during the demolition process of the plant. Show less

• 

  Johnson & Johnson

  Aug 2022 - Oct 2023

  System Owner / Maintenance Engineer

  -System Owner of Chilled Water, Caustic, Biokill, and HVAC: - Responsible for Asset Replacement Plan - 5 years strategy - Project Leader/Sponsor for the systems working with Project Managers using FPX methodology. Projects between €300k - €800k - Responsible for maintainability and reliability of the equipment working with the Maintenance Owner. - Accountable for RCM and KPI analyses - SME (Subject Matter Expert) during audits.-Working in GMP area.

• 

  Neste

  Aug 2023 - now

  Reliability Engineer