Murugesan M

Experience

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  Ford Motor Company

  Aug 2013 - now

  -In-house logisctis operations at body shop assembly & sub assembly line-Optimized the “Man,Machine,Space” at body construction assembly line feeding operation & saved US $0.15 million.-Developed Business case model for logistics source change from supplier to Ford owned Logistics- Implemented one-way traffic at line side to avoid safety issues-Phase lift launch assembly line re-balancing at body shop- MRT( mobile radio terminal) implementation lead for in-house logistics vehicle to track real time shortage at line Show less Material Handling • Led an 11 member CFT to phase-out “Ford Figo, Ford Fiesta classic, Ford New fiesta” with minimum obsolescence in the stipulated time; salvaged parts worth of US$ 0.43 mils• Led physical validation & weld quality test of 30+ “Alternate steel material ” for service parts requirement• Led Physical validation of re-worked part as per Ford quality standard for salvaging of US$0.32 million in front bumper. • Handling 60+ employees in day to day shift operation as a process coach of body construction & Stamping.• Led 3 members CFT to analyzed with DOE method to identifying weld quality reject at supplier site• Developed standard process after root cause analysis to reduce stock-variance, in Blanking &Stamping conducting physical usage validation with CFT for 25+ Steel materials and bring control in ERPo Prepared daily input and output tracking sheet and implemented at Stamping work stations.o Implemented process to identify the stock discrepancy between input & output during batch production cycle. Show less

  • Global Plant launch lead

    Feb 2023 - now

  • Production BoM consultant

    Mar 2020 - Feb 2023

  • Global Supply chain operations consultant

    Jul 2018 - Mar 2020

  • Supply Chain Analyst

    Jul 2016 - Jul 2018

  • Warehouse & ln-house logistics operations- Lead Engineer

    Aug 2015 - Jul 2016

  • Material handling

    Aug 2013 - Aug 2015