Haroon Shaw

Experience

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  Toyota Motor Corporation

  Aug 2014 - Nov 2015

  Training Engineer Maintenance (AIL-Div.)

  - Machine maintenance & overhauling of punching press, sheet bending press, CNC turret sheet punching machine (2mm, 4mm and 1.5mm), spot welding machine, MIG welding machine, TIG welding machine, wire EDM cutting machine, lathe machines, milling machine (horizontal & vertical).- Daily, monthly, weekly monitoring & reporting of overheads such as natural gas & electricity consumption.- Develop annual preventive maintenance plans in accordance with production orders.- Evaluated and report to administration any variation by further documenting the non-conformance and performing root cause analysis and taking countermeasures.- Assessed finished product/raw material according to company quality standards.- Supported in management of plant operations including preparing for resources, scheduling of material requirements, and determining and decreasing COPQ (Cost of Poor Quality.- Managed with production supervisors, engineering staff and department staff to handle quality control standards and created 5s activities within the company.- Managed SPC (Statistical Process Control) during the development phase of new products. Show less

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  Toyota Motor Corporation

  Jan 2016 - Jul 2020

  AM - Senior Manufacturing Engineer (AIL-Div.)

  -Assurance of safe work practices as per product safety IATF 16949: 2016 and production safe environment ISO 45001 and performing Hazard Identification & Risk Analysis on Production Assembling Lines to ensure timely reporting of reporting in case of Near Misses, NLWD and LWD with analysis, countermeasure implementation and reporting further performing Gemba Circles with group leaders, team leaders & team members regarding safety performance. -Ensure daily, weekly & monthly target achievement with compliance of Jishu Hozen or autonomous maintenance on production assembly lines by utilizing SPC (Statistical Process Control) and 3S KPI monitoring of team leader and team members on production Gemba boards moreover -Monitoring Production efficiency reporting on the principal production line by balancing Yamazumi, Takt Time, through-put yield and present TPM Quarterly plant performance and avoiding MUDA & MURI wastes on production Lines with compliance of FIFO & Kanban principal by ensuring of timely confirmation, TECO and closed orders of production in SAP moreover plan production variants changeover as per change point management in master control plan.-Evaluate training need assessment through a skill matrix for team members, team leaders, group leader in the areas of Toyota 5 mission safety, cost, productivity, 5s & human resource.-Evaluation of CAPEX-Capital Expenditure & REVEX-Revenue Expenditure for Production Annual Budget and continuously consumption of indirect & direct materials on daily, weekly & monthly basis additionally reporting & monitoring of WIP-work in process on daily, weekly & monthly basis. Show less

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  EShipper

  May 2021 - Dec 2021

  Warehouse Supervisor

  - Out bounding & in-bounding of finish, semi-finished goods in an efficient manner.- Participating in audits and actively participant in daily team meetings.- Resolve employee issues through counselling sessions, investigations, or grievance meetings.- Collaborating with cross functional team such as FSQA, reliability, human resources.- Fostering a positive employee relations culture by treating all employees with respect, listening to their concerns & provide a timely response where needed. Show less

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  Garland Commercial Ranges

  May 2022 - May 2023

  Manufacturing Process Engineer II

  -Lead and support local, national, and global strategic FSQA initiatives, driving continuous improvement projects at all levels, including upstream with approved suppliers and be at the front monitoring all quality data for trends, themes & opportunities for improvement, progress and execute pragmatic results.-Continually endeavor to meet & improve Welbilt protocols for achieving the highest level of quality & food safety and make sure conformity to all FSQA protocols, including internal, regulatory and BRC guidelines across distribution centers and suppliers further perform RCA surrounding non-compliances and process variations to determine what corrective action should be taken.-Work closely with colleagues in procurement and production to ensure efficient operation of weekly completion and delivery by leading a team of junior process engineers and setting up their daily/monthly/yearly KPI’s, moreover conduct supplier visits and work with procurement & supplier base to implement sustainable results and corrective actions.-Taking Lean Initiatives throughout the plant, identifying potential areas for improvement. Working cross functionally with other team members and having primary responsibility for process design and variations. Constantly improving the workflow and procedures in the assembly of equipment and work on special projects including equipment justification, sales equipment redesign/new design and shop efficiency improvements. Conduct feasibility studies, determining manpower and cost estimates, and creates engineering criteria-Performs analyses to develop design options or recommendations for structures, systems, and components and making improvement in Bills of Materials (Product Structures), drawings and work instructions for manufacturing while working together with hourly team members and office personnel-Continuously improving processes by using Lean Manufacturing/Six Sigma tools and Ensuring Product Structures are correct. Show less

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  Refresco

  May 2023 - now

  Production Operations Supervisor

  Troubleshooting downtime and participating in the investigation of root cause analysisSupport and participate in regulatory audits as required. Continuously seeks ways to improve manufacturing operations results while minimizing wasteManage labor and operations within operating budget. Participate and Lead teams to review KPI’s, deciding and implementing corrective measures to eliminate minor stops. Responsible for direct supervision and utilization of equipment, materials, and people on the production lines. Adhere to all applicable Standard Operating Procedures (SOPs) and policies, health and safety policies/procedures, Good Manufacturing Practices (GMPs) and wear the required personal protective equipment (PPE) while in the warehouse or production areas. Responsible to adhere to food quality and food safety as per quality standards and/or Safe Quality Food requirements. Ensure production criteria is met without compromising quality or employee safety. Provide supervision and leadership to maximize plant efficiency and performance. Conduct daily meetings with day and afternoon shift lead hands to identify and resolve issues. Draft and post weekly employee schedules based on production requirements in accordance with the CBA. Liaison with the Maintenance Department to ensure, operational deficiencies are rectified in a timely manner. Liaison with the Quality Assurance Department to ensure quality is not compromised. Liaison with the Shipping Department to ensure customer service level is maximized.Daily walk through the plant including but not limited to the production area. Provides training and cross training to assure production schedules are met within budget, product specifications, quality requirements and safety standards.Reviews, evaluates, counsels, disciplines and discharges employees as necessary to ensure department meets or exceeds productivity requirementsEvaluates and recommends improvements to product manufacturability. Show less