Khawar A.

Experience

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  HInopak Motors Limited

  Jan 2008 - Jan 2008

  Quality Control internee

   Cp Analysis of critical parts. Quality inspection of vendorised parts. To do an investigation on complaints generated from production line. To do a root-cause analysis of after sales complaints received from the customer. Using advance 7 QC tools to improve quality of vendor, incoming parts and ultimately the product. KAIZEN theory of continuous improvement implemented on Critical Parts.

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  Super Tech Autoparts (Pvt) Ltd.

  Jan 2009 - Jan 2010

  Quality Assurance Officer

   Working on ISO Clause TS-16946. Making QSP, FMEA, CONTROL PLANS, SOP and WIS according to ISO and executing it after conformation of QMR. In process Audit every week to make process according to ISO requirement. Making Control Plan of Products according to ISO. Working on new parts to develop Such as I have developed Handle of Suzuki (SD-100,A-100) All documentation verification of QA and QC. Working on all tools of QC to improve Quality and Kaizen to improve process capability. Planning as well as execution of overall department activities (especially Electro-Plating and Manufacturing related) in consultation with Department Head – QAD.  Involve in QA / QC related activities for timely Decision Making & Problem Solving,  Monitoring Warranty Claim including sales return, ensure their inspection on timely basis, analyzing and identifying counter measure,  To guide & educate staff of QAD. Make arrangement for the analysis of QC / QA related data, conclude it and inform to senior authorities. Authorize to stop production in case of non fulfillment of QA / QC requirements.  Ensure availability of updated criteria (drawings, JIS, HES, etc) for QA / QC activities. Ensure availability of approved samples on continuous basis. Planning, Monitoring, and Controlling of Development related activities by maintaining effective coordination with the Department Head. Development of Parts (including Designing of Assembly Welding Jigs) as per Development Plan,  Study of Drawings against standards, making Process Flow Charts for Parts (including Process Quality Control Tables), raising Letters of Inquiry to vendors, making development schedule and subsequent follow up from vendor. To maintain effective liaison with OEMs for matters related to Development. Responsible to develop the maintenance order of packing department through SAP. Show less

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  Procter & Gamble

  Mar 2010 - Oct 2010

  Plant technician

  DETAILS OF JOB: Hygiene Safety Owner in Packing department and responsible for trained the people in hygiene works.  Responsible for operate all types of machine in packing floor. Responsible for implement and trained the people in AM (Autonomous Maintenance), PM (Progressive Maintenance) & FI (Focus Improvement). Responsible for Implementation of the preventive maintenance program by executing all the PM program terms at the specified time. Performing the daily inspection tour for the equipment, recording the remarks and results accurately and correcting incorrect situations. Responsible to develop the maintenance order of packing department through SAP. Behavior Observation System safety owner in packing department and responsible to controlled unsafe conditions. Responsible for produce a good quality product and ensure integrity of data & no incidentPLANT STARTUP PROJECT: All equipments have been installed as per specification. Check that all equipment functions/operates as intended (dry run, calibration, etc). Packing line can operate at target rate and produce target quality product. Conduct IQ/OQ checks for equipment at installation. Perform SPRT tests. Show less

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  INTERNATIONAL POWER GLOBAL DEVELOPMENTS LIMITED

  Oct 2010 - Jul 2012

  Coating Inspector

  - Oversee preparation of painting reports and review reports submitted by external/third-party inspectors.- Evaluate salt/chloride ion test results using various methods like Semi-Quantitative Test, Bristle Patch, Kitagawa Tubes, and CSN Salt Test Kit.- Conduct pre-start meetings with teams, verify documentation for test reports at all stages of coating, inter-coat intervals, and curing schedule.- Implement and enforce Project Plan in compliance with company policies, procedures, and international standards for blasting and coating.- Engage with paint manufacturers such as Leigh's Paint from UAE, Sigma & Corrocoat from UK, Jotun, Akzonobel, ICI, Berger, Caroline, and KCC.- Ensure compliance with all specifications and manufacturer's recommendations, and promptly address any deficiencies.- Conduct regular checks and coordinate with third-party inspectors on records related to ambient conditions, salt test, wet film thickness, dry film thickness, PH test, coating temperature, surface profile testing, blotter test, dust test, Took gauge testing, pull of adhesion test, surface profile gauge, and holiday testing including MV.- Attend planning, production, outage, and daily meetings with contractors, and participate in weekly meetings with station management.- Ensure all stages of protective coating meet client specifications and approved procedures/systems, and relevant industry codes/standards. Show less

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  ENGIE E&P

  Aug 2012 - Dec 2013

  Team Lead Corrosion Dept

  - Oversee preparation of painting reports and review reports submitted by external/third-party inspectors.- Evaluate salt/chloride ion test results using various methods like Semi-Quantitative Test, Bristle Patch, Kitagawa Tubes, and CSN Salt Test Kit.- Conduct pre-start meetings with teams, verify documentation for test reports at all stages of coating, inter-coat intervals, and curing schedule.- Implement and enforce Project Plan in compliance with company policies, procedures, and international standards for blasting and coating.- Engage with paint manufacturers such as Leigh's Paint from UAE, Sigma & Corrocoat from UK, Jotun, Akzonobel, ICI, Berger, Caroline, and KCC.- Ensure compliance with all specifications and manufacturer's recommendations, and promptly address any deficiencies.- Conduct regular checks and coordinate with third-party inspectors on records related to ambient conditions, salt test, wet film thickness, dry film thickness, PH test, coating temperature, surface profile testing, blotter test, dust test, Took gauge testing, pull of adhesion test, surface profile gauge, and holiday testing including MV.- Attend planning, production, outage, and daily meetings with contractors, and participate in weekly meetings with station management.- Ensure all stages of protective coating meet client specifications and approved procedures/systems, and relevant industry codes/standards Show less

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  The Hub Power Company Limited (HUBCO)

  Jan 2014 - Nov 2024

  Team Leadership & Management: Oversee the daily operations of the corrosion department, managing a team of 60-70 personnel, including contractors. Ensure efficient execution of corrosion control activities, track performance, and provide technical support.Training Development & Delivery: Design and deliver training programs on corrosion prevention, high-performance coatings, pressurized parts, welding, hydro-testing, and asset management (MAXIMO 7.6). Conduct both theoretical and practical sessions to enhance employee skills.Budgeting & Project Execution: Assist in managing the department’s annual budget, aligning it with plant schedules and maintenance plans. Lead corrosion prevention projects, ensuring completion on time and within budget, while managing resources effectively.Safety & Compliance: Ensure all activities comply with industry standards and safety regulations. Conduct risk assessments, safety audits, and toolbox talks to maintain safety protocols. Provide training on risk management, PPE usage, and other safety standards.Certification & Standards Training: Lead training on professional certifications (NACE Level 2, IOSH, Lloyds Internal Auditor) and ensure adherence to industry standards for corrosion control and coating application.Technical Guidance & Reporting: Offer technical support on corrosion control and coating systems. Review technical reports and ensure compliance with specifications. Monitor team performance and report on KPIs and project progress to senior management.Resource & Inventory Management: Oversee inventory management, ensuring the availability of essential materials and equipment for ongoing corrosion projects. Track usage to avoid shortages.Process Improvement: Continuously improve corrosion control practices and training programs, integrating feedback and staying current with industry trends and best practices. Show less A seasoned professional with over a decade of experience leading corrosion departments, I am proficient in proposing and executing yearly budgets, aligning them with the power station's outage schedules and preventive maintenance regime.I have a strong track record of delivering successful projects and managing budgets. I have a thorough understanding of corrosion surveys, corrosion control, and inspection programs. My hands-on experience with high-performance and industrial coatings, pressurized parts, welding, and hydro-testing has given me a comprehensive understanding of the industry.I have effectively led multi-million dollar projects and managed teams of up to 100 individuals. My certifications, including NACE Level 2, IOSH Managing Safely, Lloyds Internal Auditor, and DuPont Safety System Element Champion, demonstrate my commitment to professional development and adherence to industry standards. Additionally, as a Maximo 7.6 Oil Super User and skilled report writer, I am equipped to effectively manage project documentation and KPIs.As the Technical Officer of multiple O&M contracts in a 1300 MW power station, I am responsible for overseeing the yearly budget of the Corrosion department worth millions. My goal is to continuously drive success and deliver quality results for my organization.Plan and control of the Asset Management system (MAXIMO 7.6) to generate PM and monitor KPIs for the department.Estimate, execute, and plan the yearly project budget worth 100 million PKR.Submit Permit to Work applications, and prepare JHAs, SWMs, and risk analyses of activities at the plant.Inspect blasting and painting equipment setups, and monitor spares and consumables.Have experience in conducting a corrosion survey of power plants with a foreign expert Ph.D. in Corrosion Science, planning and designing a ten-year project plan to control and prevent corrosion through blasting, coating, and PM planning. Show less

  • Assistant Manager Anti Corrosion Department

    Jan 2024 - Nov 2024

  • Corrosion Engineer

    Jul 2023 - Dec 2023

  • Supervisor Corrosion Department

    Jan 2014 - Sept 2023