Abdul Rafay

Experience

• 

  EMCO Industries

  Jul 2017 - Aug 2017

  Internship

  Worked on the production of ceramic insulators from slip casting.Main task involved the fabrication of ball and socket (fog) type insulators as metal oxide (surge arrester) super-insulator.

• 

  Fiverr

  Nov 2018 - Mar 2021

  Freelance Artist

  Got professional grip on modeling and designing softwares especially on AutoCAD, SOLIDWorks and Blender.Took multiple projects for flyer, card and book cover designing.My Profile:• https://www.fiverr.com/abdulrafay615?up_rollout=trueMost of the projects can be reviewed at my portfolio here as Behance.• https://www.behance.net/abdulrafay6

• 

  Azhar&Co

  Feb 2019 - May 2019

  Research And Development Engineer
• 

  Technische Universität Darmstadt

  Apr 2021 - Sept 2022

  My responsibilities as a HiWi involved:• Casting of metal and alloy ingots from their elemental forms.• Perform suction casting for precise microscopy of homogeneous alloy cylinders.• Different polymers embeddings for OM and SEM.• Carrying out mechanical tests for the suction casted samples through Instron-UTM.• Consecutive heat-treatment of multiple samples.• Magnetic characterization and DSC of annealed and quenched ingots.• Powdering the ingots and polishing the powders after careful embeddings.• Grain size and grain distribution analysis for all the prepared samples. Show less

  • Research Assistant

    Jul 2021 - Sept 2022

  • Research Fellow

    Apr 2021 - Jun 2021
• 

  Fraunhofer IWKS

  Oct 2022 - Jul 2023

  Attempting to enhance the productivity of Rare-Earth magnets by either introducing or substituting compatible elements, resulting in strong magnets for direct industrial applications.• Recycling of Nd-Fe-B with good, retained properties.• Production of SmFeV and NdSmFeV magnets.• Sand Blasting & coating of Nd-Fe-B magnets.• Product naming and sorting. Performed multiple operations on Sm-based magnets to compare the properties with the Nd-Fe-B as a permanent magnet.Achieved the magnetic remanace of 1.43T for Nd-Fe-B magnets.

  • Werkstudent in Research and Product Development

    Jan 2023 - Jul 2023

  • Materials Scientist

    Oct 2022 - Dec 2022
• 

  Capgemini Engineering

  Jun 2023 - now

  • Working on the individual part development and statistics in the aircraft manufacturing over AQPL (AIRBUS Qualification Part List).• Training to monitor AIMS (AIRBUS Material Specification), IPS (Individual Product Specification), AIPI&S (AIRBUS Process Specification & Instructions).• Getting trained on Global QPL (Qualified Part List) scheme. How the production of each item and part is qualified for the aircraft manufacturing.• Exercising the database tools to carry out product analysis using NormMaster, 3DX Exalead, MAPIS and TN (Technical Note).• Research on traditional Vs additive manufacturing of Aircraft elementary/ interior parts and items. Show less

  • Materials Scientist

    Feb 2024 - now

  • Master Thesis

    Aug 2023 - Jan 2024

  • Werkstudent in Aerospace and Defense

    Jun 2023 - Jul 2023