Ziad Esam Abd-Alatif

Experience

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  Cotonificio Albini Spa/Thomas Mason

  Jun 2015 - Dec 2016

  Quality Engineer | Mediterranean Textile S.A.E

  Implemented and maintained Italian and Belgian quality management systems (Protex & Barco) to ensure fabric quality during production at the Egyptian branch of Albini Group, a renowned shirt manufacturer.Managed the production warehouse, reviewed work orders, and ensured proper documentation for finished goods shipped to Italy.Implemented quality control procedures to ensure products met specified standards and customer requirements.Identified opportunities for process improvement to enhance product quality, reduce defects, and increase efficiency.Collaborated with suppliers to ensure the quality of incoming materials and components.Developed and implemented quality assurance processes to prevent defects and deviations from specifications.Analyzed quality data to identify trends, patterns, and areas for improvement.Provided training and support to production teams to ensure understanding and adherence to quality standards and procedures.Participated in continuous improvement initiatives to enhance overall quality performance and customer satisfaction.Maintained accurate records of quality activities, including inspection reports, non-conformity reports, and corrective action plans.Monitored customer feedback and addressed quality concerns to ensure high levels of customer satisfaction. Show less

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  Bureau Veritas Group

  Dec 2016 - Sept 2017

  QA/QC Engineer | Technip Energies

  Led a QA/QC team for piping fabrication during the construction of four storage tanks (for crude oil and kerosene), ensuring compliance with project specifications, codes, and HSE regulations.Conducted inspections, verified materials, documented findings, and ensured construction quality met project standards.Developed and delivered quality control training sessions for piping personnel on procedures and drawings.Managed all QA/QC activities for a year-long project building an ammonia refrigeration plant and food packaging facilities (5400 sq.m) for client Alfa Frost with main contractor GRADE.Performed thorough inspections of various industrial equipment and piping systems, ensuring compliance with relevant codes and standards (e.g., ASME, API).Analyzed inspection data, identified potential non-conformances, and recommended corrective actions to maintain equipment integrity and project quality.Maintained detailed inspection records and reports for effective communication and documentation.Assisted in the development and implementation of quality control plans to ensure all project quality requirements were met.Collaborated with engineers and other disciplines to address quality-related issues.Supported construction and fabrication activities by providing timely inspections and quality verification.Played a key role in resolving quality issues and ensuring timely project completion.Communicated inspection findings and recommendations clearly with stakeholders. Show less

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  GEA Group

  Sept 2017 - May 2019

  QA/QC Engineer | Technip Energies

  QA/QC Tank Inspector - MIDOR Extension Site (TECHNIP Client, Enppi Consultant):Conducted inspections of four tanks (61-TK-44, 45, 46, 47) during construction, ensuring compliance with approved procedures, client specifications, and applicable codes, standards, and drawings.Confirmed that the quality of inspected tanks met project and industry standards.Ensured adherence to Health, Safety, and Environment (HSE) protocols throughout the construction phase.Monitored construction quality to align with the Project Quality Plan.Reviewed and implemented project documents, including Inspection and Test Plans (ITPs), procedures, and specifications.QA/QC Team Leader - Piping Fabrication Workshop (MIDOR Extension Site):Led a team inspecting piping fabrication to ensure compliance with approved procedures, client specifications, and relevant codes.Verified that material certifications matched Material Service Requests (MSRs), cutting plans, and Material Verification (MV) Reports.Ensured that cutting plans accurately reflected the actual material cutting.Conducted fit-up inspections of piping against drawings and Welding Procedure Specifications (WPS).Communicated daily with the client through Requests for Information (RFI) and conducted quality orientation sessions for piping teams (Project Management Team/Quality Control/Subcontractor).Performed visual inspections of piping and maintained detailed reports.Owner's Representative - Alfa Frost Project (Client: ALFA FROST, Main Contractor: GRADE):Oversaw all quality control and assurance activities for the construction of an Ammonia Refrigeration Plant, eight refrigerators, and two frozen food packaging factories over a 5400 sq.m area.Ensured project quality standards were maintained throughout the year-long project. Show less

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  The Egyptian Ethylene & Derivatives Company - ETHYDCO

  May 2019 - Oct 2022

  Senior Asset integrity and RBI Engineer

  Managed the asset integrity program to ensure the safe, reliable, and efficient operation of petrochemical plant assets, including equipment, piping, and structures.Developed and implemented inspection plans and schedules for equipment and piping systems, coordinated inspection activities, and conducted assessments to evaluate asset condition and integrity.Conducted thorough inspections of various process equipment (columns, shell and tube exchangers, vessels, strainers, piping) using both internal and external techniques.Assessed equipment integrity and fitness for service by analyzing inspection data, performing failure analysis on corroded components, and monitoring corrosion data.Recommended and authorized repair or replacement actions for compromised equipment, ensuring compliance with safe operating procedures and hold point designations.Contributed to major shutdowns and brownfield integrity assessments, ensuring thorough evaluations and planning.Implemented and re-evaluated Risk-Based Inspection (RBI) programs for static assets using GE APM and MAXIMO software, optimizing inspection frequencies to maintain equipment integrity with minimal disruption.Developed RBI systems and identified damage mechanisms for corrosion loops and piping based on process manuals, design specifications, and GE APM software.Performed RBI analyses by collecting and verifying data from inspection and thickness management modules, ensuring accurate risk assessments.Compiled safety, health, environment (SHE), and financial risk factors to generate prioritized inspection recommendations for SAP notifications.Identified critical process variables impacting equipment integrity and established operating limits for optimal performance. Show less

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  Cutech Group

  Oct 2022 - Oct 2024

  Senior Inspection Engineer / Instructor

  Conducts specialized training programs to equip employees with essential skills and certifications required by top clients in the energy sector, including Aramco, SABIC affiliates, and others.Develops course curricula covering high-demand certifications such as AWS (SCWI, CWS, CWI), CSWIP 3.1, and API standards (570, 510, 653, 571, 580, 936, 577).Provides training on non-destructive testing methods (ASNT NDE Level I & II in VT, RT, UT, MT, PT).Instructs employees on developing welding procedures in accordance with industry codes (ASME IX, AWS B2.1, AWS D1.1, API 1104).Offers training on welding inspection technology and metallurgy for non-metallurgists.Educates on non-metallic piping RTR (reinforced thermosetting resin).Serves as a Vendor Inspector (VID) to ensure compliance with project specifications.Prepares Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Qualification Tests (WQT) for Aramco projects.Analyzes inspection data, identifies potential issues, and recommends corrective actions to maintain equipment integrity and operational safety.Compiles detailed inspection reports, documenting findings and recommendations for effective stakeholder communication.Equips trainees with the skills and knowledge necessary for effective inspections and contributions to quality control efforts.Provides technical guidance and support to inspection teams, ensuring efficient and accurate execution of inspection activities.Collaborates with engineers, quality control personnel, and other stakeholders to identify and address inspection-related concerns. Show less

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  Lonestar Technical Services LLC

  Sept 2024 - now

  Senior Inspection Engineer/ ARAMCO VID

  • Acts as a Vendor Inspector (VID) ensuring adherence to project specifications.• API plant inspector in shutdown and Turnarounds.• Delivers specialized training programs to equip employees with the skills and certifications required by leadingclients in the energy sector, including Aramco, SABIC affiliates, and others.• Prepares Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and WelderQualification Tests (WQT) for Aramco projects.• Prepares detailed inspection reports, documenting findings and recommendations for clear communication withstakeholders.• Equips trainees with the necessary skills and knowledge to perform inspections effectively and contribute toquality control efforts.• Provides technical guidance and support to inspection teams on projects, ensuring efficient and accurateexecution of inspection activities.My official contact is:[email protected] Show less