Ravi Gauri

Experience

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  POLYPLASTICS AUTOMOTIVE (INDIA) PRIVATE LIMITED

  Apr 2003 - Jul 2006

  Quality Assurance Engineer

  - Visual inspection of the Electroplating, Painting and Vacuum Metalizing parts- Making PDIR reports for the outgoing goods- Performing dock audits on regular intervals- Daily process audits of production processes- Calibration of measuring instruments- Performing yearly product and process audit as per the schedule- Part of Red bin analysis team

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  Polyplastics industries (india) ltd.

  Oct 2011 - Sept 2013

  Assistant Quality Assurance Manager

  - Implementation of Lean manufacturing and Six Sigma in plant- Interaction with customer to provide better value to products by give inputs to management for strategy- Leading for the various improvement activities carried out by the customer like TPS, KANBAN, Quality gate & thanks activity using Lean manufacturing/Six Sigma tools- Regular monitoring of the Quality Systems (ISO/TS 16949 & ISO 14000) through internal audits, Layer process audits, product & process audits- Collection & maintaining Monthly MIS report from all the departments & conducting monthly MRMInteraction with product engineering teams in implementing effective FMEA & maintaining competitive product cost with effective margins- Designed and implemented various method and procedures in the Inspection department to enhance product precision, accuracy and reliability- Leading internal quality team & QRE for maintaining the quality standards at the customer end- Leading team of improvement activities (cost reduction & defects elimination) using Six Sigma methodology- Preparing yearly department budget and manpower plan- Leading the testing laboratory for carry different testing for plated & painted components like Wheel covers & emblems (PU Paint)- Supplier up gradation through the regular audits & feed backs- Internal rejection analysis along with the process owner to meet the internal quality targets through problem solving tools- Monitoring daily process and product development processes- Rectifying daily process & production problems- Continuously improving process and product standards Show less

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  Sogefi Group

  Oct 2013 - Dec 2014

  Assistant Manager Project Quality

  My Responsibility Includes :- Responsible for making DFMEA, PFMEA & control plan.- Ensuring project team following the guidelines as per APQP manual.- PPAP submission & approval from customer.- Defining process & product controls for process quality.- Ensuring the capability before handover projects to production.- Responsible for ECN management.- Validation responsibility following CRI management.- Partner with quality head to setup system, processes, checks at the shop floor to ensure product quality.- Responsibility to understand the customer requirements & ensuring that products as well as process meet the same.- Generation of Monthly Global report of the plant. Show less

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  Maxiplas Pty Ltd

  May 2015 - Feb 2016

  Quality Assurance Manager

  - Prepare Weekly report of the plant for Management Weekly review- Leading the cross functional team for various plant activities- Driving the plant improvement activities using Six Sigma- Responsible to prepare PPAP documents through APQP process.- Updating and Submitting IMDS- Single window person for all quality concerns.- Team leader for reducing customer complaints, PPM’s, Closure of G8D through open concern tracker.- Managing day to day plant activities with GM and Plant manager - Leading monthly Operators meeting and monitoring operator’s performance Show less

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  Trident Plastics

  Mar 2016 - Apr 2024

  Quality Assurance Engineer

  - Prepare Monthly management quality report for management review- Scheduling, organise and perform internal audits- Organise external quality audits and timely submission of CAPA’s - Handling Quality & Environment management systems (ISO 14001 & ISO 9001)- Prepare documents to process customer and supplier credits- Managing of internal and external quality concern CAR system. Including containment coordination.- Prepare new standardised work instruction and update existing SWI’s for all process in the company- Preparing and update of Quality Documentation for production floor- Analysis of product returns and failures using advanced problem-solving techniques and methods e.g. 8D problem solving- Routine production audits to ensure all the production work is running as per the control plan and within quality standards Show less

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  PACCAR Australia

  Apr 2024 - now

  Test and Certificate Engineer