Experience

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  Halliburton

  Aug 2010 - May 2019

  Engineering & Customer Support: Completed course on Halliburton Sand Control 101 Handling individual projects under “LIFECYCLE”-> Project – 1 to 3 : Unsupported Casing test and Flow test as per customer requirement Design and development of test setup to test Hydrostatic set packer with casing back side pressure Design review with customer & SMEs Testing of hydrostatic set packer to validate it as per API 11D1 V0 and per customer requirement to test as per downhole loading condition  Design test setup to perform circulation test as per customer’s requirement Run the test to verify the Element swab off at customer given flow rate-> Project – 4 : Design and develop 5 ½ casing Hydraulic set permanent packer Design and testing of HPHT Element stack for pressure rating of 15,000 psi at 450°F Develop 5 ½ - 26# casing packer with “Slim OD” version to be capable of run in heavy mud without swab off Calculate packer performance envelope as per new design Design and development for test setup to test packer for API 11D1 V0 Design test setup to perform circulation test with gelled fluid Show less ▌Engineering Support: Completed course on Halliburton Completion 101 Design and customization of Well Completion tools as per Completion Well String Complete whole Design package of different Well Completion tools as per customer's requirements that includes: Engineering Calculations, Drawings, Bill Of Materials (BOMs), Design Specification Datasheets for specific products, Feasibility study & Check Layout of tools for different stages Calculate and Validate Performance Envelope for Permanent & Retrievable Packers in compliance with API 11D1 / ISO 14310 and V0 to V6 validation level Design of Packer Setting tools like Hydraulic Setting tools, Wireline Setting tools etc Design of downhole Well Completion accessories like Seal Units, Seal Assemblies, Adapters etc. Improve the legacy design by technical suggestions, calculations and Engineering Change Notices Perform design reviews with counter parts and SMEs Provide engineering support for manufacturing dispositions, vendor concessions (non-conformance) Train and mentor new engineers via product overviews and setting up of design standards Prepare standard calculation sheets to ease the design work Leading Value Addition & Value Engineering (VaVe) project for Cost reduction of existing tools Created configured product for most sold Hydraulic set retrievable Packer The VAVE exercise has lead to reduce the cost by 10-15% per one size of the Hydraulic set Packer Design modification on Open hole packer led to reduce product cost by 20-25%▌Intellectual Property Stand:- We have filed 2 Invention Disclosures on Completion tools and one of them is under review. Show less ▌Engineering Support: Provide engineering solutions to R&M as a part of Engineering Sustaining activity for Mud motors and RSS. Design Seals (O-rings, T-seals, Flex seals etc.), assembling tools, Flex subs, Rotor catchers and other down-hole drilling tools. Prepare documents for Assembly procedure, Build sheets and Check lists that help R&M to assemble and disassemble the tools.▌CFD Projects: Erosion Modeling:- Check for possible erosion areas and the level of erosion by CFD analysis.- Design tools for minimum erosion levels. CFD analysis for Moving mesh:- Check the tool for operating torque requirement during relative rotation- Optimize the tool cavity for minimum operating torque and flow rate requirement- Obtain the Position of poppet in Telemetry tool for given force applied by fluid New Tool Development for optimum flow rate and minimum Torque requirement. Created Macro for automate the multiple runs/mesh/.cas that saves huge CPU time. FEA Analysis:- FEA analysis of parts used in Non-Rotating housing of RSS.- Redesigned the loading on Non-Rotating Assembly to reduce the Slip in Hard formation.- Design and FEA analysis of Rotor Catcher used in Mud motor to catch the BHA in failure▌CAD Support: Created 3-D models and drawings of whole RSS tool in Solidworks from 2-D pdf drawings as input. Bring the Drawings and models as per company standards.▌Intellectual Property Stand:- We have filed 6 Invention Disclosures on Downhole Drilling tools and 5 of them has been approved under PCT filing and awaiting to be approved under US patent, while 1 is under review. Show less

  • R & D Engineer - Mechanical

    Dec 2016 - May 2019

  • Technical Professional - Mechanical

    Aug 2013 - Dec 2016

  • Technical Professional - Sperry

    Aug 2010 - Jul 2013
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  Completion products ltd

  May 2019 - May 2020

  Sr. product engineer
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  Nov

  Mar 2023 - Apr 2024

  Development engineer
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  Slb

  Apr 2024 - now

  Mechanical engineer