Nikolai Bonilla

Experience

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  Department of Defense Dependent Schools

  Jan 2003 - Jan 2004

  Information Technology Internship

  Assisted in creation of internal and external school website. Network administration.Hardware and software diagnostic and repair.

• 

  Air America Flight Center LLC

  Feb 2011 - Mar 2013

  Supervised, trained, and evaluated ten dispatchers and line-service management personnel.Evaluated current and proposed systems and procedures for aircraft and facility usage, such as aircraft time logging and billing, aircraft parking, and record keeping procedures, while coordinating with management.Developed Standard Operating Procedures (SOP) for aircraft renters, including after-hours operations, flight sharing, and foreign pilot verification while employing Continuous Process Improvement (CPI) principles.Developed and initiated response protocols for evacuation of the aircraft during irregular events, including injury, fire, accidents, breaches, and electrical and networking system failures.Managed aircraft schedules and over twenty daily flight and ground training activities using an online portal for fifteen airplanes and flight staff resources, including flight instructors, classrooms, and training materials.Enforced TSA regulations for foreign pilot registration and record keeping, securing point of entry to airport and reporting suspicious activity.Responsible for aircraft operations, including transportation, aircraft refueling and service. Show less Piloted a Cessna 172SP aircraft during 200 hours of image collection flights using a precise GPS and inertial based flight director, while complying with all applicable FAA and company regulations.Coordinated entry permission between government agencies for restricted, military and special use airspace.Reported daily Microsoft Excel spreadsheets containing work progress to management, including hours flown, weather conditions, work completed, and maintenance issues.Communicated with ATC before departure and during the flight in order to ensure separation of aircraft and intended areas of flight for safe aircraft operation in busy airspace. Show less

  • Assistant Operations Manager

    Sept 2008 - Mar 2013

  • Aerial Imaging Pilot

    Feb 2011 - Jul 2011
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  Command Medical Products, Inc.

  Feb 2014 - Oct 2018

  Provide research, development, and engineering support for manufacturing, quality, and sales operations for assigned projects utilizing lean manufacturing principles and practicesAnalyze product, customer, and regulatory requirements to determine tooling, fixture, and equipment requirements for assigned projects. Plan sequence of operations and developed production line layouts Develop and execute process validation and qualification protocols, test plans, and manufacturing procedures in compliance with ISO 13485:2003 standards, 21 CFR Part 820 Quality System Regulation, FDA cGMP, and medical device industry regulationsDevelop quantitative parameters and processes for quality inspection and testing ensuring compliance with customer and regulatory quality requirementsInvestigate equipment and process failures devising methods of repair, adjustments, and process improvements applying continuous improvement principlesProvide technical expertise to support Root Cause Analysis (RCA) and CAPA implementation. Identify and develop necessary controls using Process Failure Mode and Effects Analysis (pFMEA) Show less Managed interdepartmental communications, standards, and resources, reviewed capital requirements and material pricing, and oversaw transfer of transfusion devices, waste bags, IV tube sets, and blood filtration type systems to manufacturing facilitiesOversaw development and completion of over 20 projects and coordinated with engineering, quality, production, sales, and purchasing departments to keep milestones and deliverables on scheduleReviewed and processed CAD drawings, product specifications, engineering and quality protocols, and raw material inspection procedures in compliance with FDA regulationsCoordinated with engineering, sales, and purchasing departments to quote new business opportunities Show less Performed production duties in accordance with internal and FDA guidelines and regulations in a ISO clean room environment.Operated Radio Frequency (RF) welding machines following company guidelines for safety and control.Worked in accordance with current "Good Manufacturing Practices" (GMP) for medical devices ensuring product safety and quality standards were met and exceeded. Practiced lean manufacturing techniques to reduce waste, increase production and profitability. Maintained Device History Record (DHR) in accordance with FDA regulations establishing traceability throughout production.Performed inspection on completed product using approved techniques and tooling for product compliance. Show less

  • Engineering Technician

    May 2017 - Oct 2018

  • Project Administrator

    Sept 2014 - May 2017

  • Production

    Feb 2014 - Sept 2014
• 

  Collins Aerospace

  Oct 2018 - now

  Developed, implemented, maintained, and practiced continuous improvement methodologies in the manufacture of printed circuit board assemblies.Provided engineering expertise for optimizing Precision Valve Automation (PVA) automated coating, bonding, and underfilling processes, enhancing efficiency and quality in SMT manufacturing.Developed and optimized process techniques that improved production efficiency by 25%, employing advanced analytical tools and continuous improvement methodologies.Optimized the operation of Electrovert inline wash machines, ensuring compliance with quality standards and achieving production goals.Ensured accurate storage and timely delivery of materials by managing and supporting the material supermarket operations.Generated monthly capacity reports for five SMT manufacturing lines, Through-Hole assembly, and automated dispensing equipment, supporting efficient production planning and resource allocation.Conducted Root Cause Corrective Action (RCCA) investigations to resolve failures and drive continuous improvement in manufacturing processes.Led Lean/Six Sigma initiatives, enhancing efficiency by 20% and reducing defects by 10% in automated dispensing processes. Show less Collaborated with engineering and production teams to ensure precise and accurate completion of all assembly operations.Delivered frontline troubleshooting and resolved production issues promptly to minimize downtime and maintain workflow efficiency.Managed the postcoating area and implemented continuous improvement methodologies, resulting in a reduction of defects and rework by over 50% through enhancements in production aids, fixtures, and comprehensive training programs.Designed and developed assembly fixtures and aids, effectively boosting production throughput while minimizing opportunities for defects.Utilized Statasys 3D printing technology to rapidly implement production fixtures and aids reducing development costs and improving lead time by 50%. Show less

  • Senior Materials And Process Engineer

    Jun 2024 - now

  • Materials And Process Engineer

    Apr 2021 - Jun 2024

  • Senior Engineering Project Assistant

    Oct 2018 - Apr 2021