Pavan Bhadarka

Experience

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  Paloma Turning Co Pvt. Ltd.

  Apr 2013 - Apr 2014

  Quality Supervisor

  • Handling supplier parts & product Quality issues in Machine shop• Responsible for dealing with suppliers about non-conformities.• Knowledge of Parts Lay out inspection & Part Fixture solve the Problem by Quick action coming on line.• Problem solving with 8D approach for all complaints including the review of past concerns.• Handling Customer complaint related to Supplier Parts and conducting joint investigation with CFT.

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  Ford Motor Company

  May 2014 - Mar 2016

  Team Leader

  -Achieve SQDCPME matrix to meet Organization objectives.-Monitoring the daily quality issue, rework and rejection and taking action to reduce the rejection cost and to improve straight pass-React, Resolve, Track abnormalities (Respond to ANDON) and confirm closure of concerns.-Assists supervision people to solve the process, Quality & Safety problems (PJO)-Promote and ensure continuous improvement in the team (PDCA)-Solving the quality issue with engineering team also having experience with initial containment, determining root cause and implementing permanent corrective actions.-Investigate problems, analyze root causes and derive the resolution using 8D,DMAIC, Why-Why analysis.-Providing engineering support for production and maintenance activities to ensure maximum quality production. .-Develop best practices to improve production capacity, quality and reliability. -Executing cost saving techniques/ measures and modifications.-Leading team initiatives in quality to achieve no faults forward / zero defects. Show less

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  Precision Mass Products Private Limited

  Mar 2016 - Oct 2021

  -Managed, planned, coordinated and supervised company inspection work force of 8 team members to provide appropriate inspection auditing capabilities. -Responsible for providing quality inspection criteria for incoming, in-process materials and finished products to prevent defective or nonconforming product.-Review and analyze Monthly and weekly Rejection Data and providing the Rejection Trend by using various Quality Tools for successful analysis of failure and its rectification by involving both Production and Quality team to reduce overall rejection and increase Product Quality as well as quantity.-Technically reviews and accepts integrity inspection scopes for Assets. Keeping abreast of international regulatory and industrial standards and apply them accordingly.-Reviewing customer and supplier requirements in the development of new programs regarding PPAP submissions interface with engineering and operations to ensure transfer to production of new products are in accordance with approved data.-Supporting finished goods variance investigation and resolution, complaint investigation, process improvement, and quality assurance testing methodology.-Serving as the first point of contact with customers on defective or nonconforming assemblies and products and reduced customer complaints by 30% within 18 months by working with the customer and working with employees to ensure quality was being respected.-Hand on experience of handling customer audits and visits. Vendor audits, ISO Audits.-Analytical and Logical Thinking and reasoning, Good Knowledge of QMS, Lean Manufacturing Practices, Leadership skills and handle a team independently.-Familiar with Problem Solving Techniques like 8D, A3, DMAIC, Six Sigma Methodology, Various SPC tools and techniques. ISO-9000, ISO-14000, ISO-45000 certifications, CAPA, SOP, FMEA, DOE, QAP/ITP.-Maintaining effective working relations, communications, and feedback with all other departments. Show less -Execution of Final Inspection/PDI/Product and Process audit/Third Party Inspection.-Ensure product quality and reduce ppm caused by production failures by continuously improving production processes and work operations in cooperation with production team.-Handling of shop quality issues- taking preventive actions for process defect leading to issue at customer end.-Doing analysis for Market / Outflow defect / In process defect and taking appropriate countermeasures.-Responsible for Product testing according to Internal/Customer’s Quality Acceptance Plans.-Responsible for three successful (without a hold point) ISO 9001/14001/18001 surveillance and Implement quality management system (QMS) into all departments and ensure its ongoing efficiency Show less

  • Senior Quality Engineer

    Apr 2018 - Oct 2021

  • Quality Engineer

    Mar 2016 - Apr 2018
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  Techno Instruments

  Oct 2021 - Jul 2023

  Quality Manager

  Significant Experience as leading and heading Quality and Project Operations in Techno Instruments with experience in QMS,IMS, manufacturing planning support, Pre-order stage technical support, Quality plan and Procedure, Introduce Testing criteria and parameter according to requirements , Process and work product monitoring and audit, Documents clearance and third party inspection,IBR,Documents or inspection clearance, Customer complaints with coordinating vendors,suppliers, customers and cross functional teams. Show less

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  TDS Lithium-Ion Battery Gujarat Private Limited

  Jul 2023 - now

  Senior Manufacturing Engineer

  Significant experience as Lithium-Ion cell manufacturing quality engineer includes the role of Lithium cell’sChild parts Quality and Final product quality audit / Inspection / Failure analysis. Journey includesset up Lab management and facilities for inspection and performance testing of lithium-Ion cell, Certified internal trainer in manufacturing devision, Process establishments and Process audit in cell manufacturing, Trail runs,Lean manufacturing, Inspection machine’s selection, Procurement support, Installation and commissioning of product, Implementation of Lab management and QMS/IMS/IATF. Show less