Muhammad Sohail

Experience

• 

  EPCL

  Jun 1999 - Apr 2023

  SIC PVC

  • Certification in the Du pont Process Safety & Risk Management System.• Les in implementing the process Safety & Risk Management recommendations within the unit.• Took active part inn the PSRM gap analysis for the better implementation through out the unit.• Actively contributed in the PSRM internal Audit of the unit.• Led the Safety audit and Pre start up safety review (PSSR) and the Job Safety analysis (JSA) of the unit.• Led in the preparation of procedures and operating manuals for the new facility for the safe start up.• Developed safety checklists and log sheets for the new facility.• Formally trained on PHA and remain team member for different facilities What-If, HAZOP, FMEA and FTA exercises.• Trained on root cause analysis (RCA) and remained part of incident investigation team.• Trained on developing Consequence Analysis and mitigation plans. Professional Skills  Planning for Production and Preventive as well as Breakdown Maintenance. Planning for Turn around & Emergency shut down Jobs. Planning for People Development Programs according to Training Need Analysis (TNA) of Employee. Experienced in RCA, PHA, JSA and Management safety audits. Show less

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  Engro Polymer

  Jan 2000 - Jan 2009

  SIC EDC/VCM Plant

  Carries out operations with the assistance of the operating crew in all PROCESS/UTY sections.o Issues work request for any items requiring maintenance.o As a leader of Fire Squad Participates in all fire fighting activities like drill, during his shift including training of personnel in fire fighting procedures and techniques.o Responsible for controlling the operating parameters from DCS.o Responsible for the safe start up & shut down of different equipment from field as well as from control room.o Assist the operations Unit Manager to operate and keep in good all the facilities of the PVC plant, with special focus on polymerization reaction, monitoring and batch execution keeping safety and environment as top priority.o Direct and guide the assistant engineers under his supervision to assist operations of the plant & DCSo To develop plan for the training of shift members and monitor there performance.o As required, prepared shut down plan, batch reports, special operating procedure and highlight problematic areas.o Make Daily production report, Grade change plan and there implementation, Daily Production monitoring Report.o Preparation of Shift members Appraisals.o Preparation of Daily maintenance job plan with maintenance staff. Show less

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  Engro Polymer & Chemicals Ltd

  Dec 2015 - now

  Position as Operations Shift In charge: (EDC-VCM and PVC Plants) Responsibilities:o Carries out operations with the assistance of the operating crew in all PROCESS/UTY sections.o Issues work request for any items requiring maintenance.o As a leader of Fire Squad Participates in all fire fighting activities like drill, during his shift including training of personnel in fire fighting procedures and techniques.o Responsible for controlling the operating parameters from DCS.o Responsible for the safe start up & shut down of different equipment from field as well as from control room.o Assist the operations Unit Manager to operate and keep in good all the facilities of the PVC plant, with special focus on polymerization reaction, monitoring and batch execution keeping safety and environment as top priority.o Direct and guide the assistant engineers under his supervision to assist operations of the plant & DCSo To develop plan for the training of shift members and monitor there performance.o As required, prepared shut down plan, batch reports, special operating procedure and highlight problematic areas.o Make Daily production report, Grade change plan and there implementation, Daily Production monitoring Report.o Preparation of Shift members Appraisals.o Preparation of Daily maintenance job plan with maintenance staff. Commissioning Experience: Participate in the Pre-commissioning and commissioning activities Get training in China as operation engineer for pre-commissioning & commissioning of PVC plant by China Tianchen Chemical Engineering Corporation in Jiaozuo plant China. Responsible for reviewing Basic design and Detailed Engineering Documents and ensuring the implementation of PHA & HAZOP recommendations during construction at site. Responsible to ensure safety compliance during construction and pre-commissioning activities. Show less

  • Manager Site Operations

    Mar 2022 - now

  • Operations engineer (production)

    Dec 2015 - Apr 2023